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All original and replacement parts for your KTM 250 SX F USA 2005.

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All original and replacement parts for your Ktm.

Take a look at our all our parts for the KTM 250 SX F USA 2005. In addition to the original Ktm parts, PartsRepublik has also selected the best maintenance parts for your KTM 250 SX F USA 2005. Please note, the image of the model may be wrong. Please let us know if this is the case. All of the items below will fit on the KTM 250 SX F USA 2005.

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The exploded views:

Drawings with the term "91410011S"

FORK LEGS WP
FORK LEGS WP
ktm 46810340 o-ring 45x2 nbr70 siliconized 48600018 adjuster rebound 40540603 steel ball d3 48600028 spring (1,7) l7,9 48600044 o-ring 6x1,5 nbr70 48600043 o-ring 12x1,5 nbr70 48600019 tube tap d4x25 48600492E outer tube l=577 d=54/60 48600016 round-wire snap ring 48x2 48600429S leading bush 48x52x12+8mm 48600013 supportwasher 50x57,6x1,5 48600399 shaft seal skf 48x57,8x9,5 black 48600070 snap ring sb58x1,5 acc drawing 48600400 dust cap d=48 58,4x11,8 48600428 du-bush d47xd49x20ddl02 48600437 inner tube d=48 l=595 48600380S hydr.stop l=200mm d=31,9 cpl. 48600092 adjustment tube l=517mm 48600409 piston rod d=14 l=551 m11x1 48600189 needle 6x42,6 rebound 48600033 spring (7,2) 4-23 needle 48600113 washer 32x42x2,5 plastic 48600037 preload bush 26,5x42x5 48600036 preload bush 42x26,5x2,5 48600053 preload bush 26,5x42x1,5 91410017S spring 4,8n/mm set 91410016S spring 4,6n/mm set 91410015S spring 4,4n/mm set d=5,1mm 91410014S spring 4,2n/mm set d=5,0mm 91410013S spring 4,0n/mm set d=5,0mm 91410012S spring 3,8n/mm set d=4,9mm 91410011S spring 3,6n/mm set 48600021 spring retainer 33,5x43x3 48600383S screw sleeve m29,3x1 l=90 cpl. 48600239 o-ring 8x1,25 nbr70 siliconized 48600403 spring (15) 12-34,5 rebound 48600203 tap 6x45 rebound 48600382 spring (11,4) 0,4-8 valve 48600357 shim 8x11x0,10 48600352 check valve 8x11x0,4 48600216 shim 8x22x0,10 48600215 shim 8x20x0,10 48600068 check valve 8x18x0,1 48600062 check valve 8x24x0,1 48600116 shim 6x24x0,10 delta 48600065 shim 6x20x0,10 48600064 shim 6x22x0,10 48600063 shim 6x24x0,10 40540450 shim 6x9,5x0,30 40540448 shim 6x8,5x0,30 40540415 shim 6x18x0,25 40540400 shim 6x12x0,10 40540401 shim 6x14x0,10 40540402 shim 6x16x0,10 40540403 shim 6x18x0,10 40540414 shim 6x16x0,25 48600060 pistonring 26x28x5 48600042 piston 6,05x27,65x12 rebound 40540486 nut m6x0,5 h6,5 waf10 rebound 48600081 tube 29,3x1x390 d=8,5mm 48600048 o-ring 46x2 nbr70 siliconized yellow 48600237S axle clamp l/s cpl. usd48 04 48600238S axle clamp r/s cpl. usd48 04 0015080253 hh collar screw m 8x25 ws=10 48600163 nut valve m6x0,5 h6,5 waf17 48600202 spring (8,5) l6,5 valve 48600152S1 tap compression cpl. 03 48600061 shim 8x24x0,40 48600047 piston 6x27,8x9 compression 46811499 o-ring 21x2 nbr70 35480320 o-ring 24x2 nbr70 48600152 tap compression 48600190 needle 10x11,6 compression 48600049 o-ring 8x2 nbr70 48600051 round-wire snap ring 12x1 din7993 a2 48600034 adjustment screw slot compression 48600004 copper disc 29,5x33,5x1 48600141 rubber cap 35x10 nbr80 48600401S1 fork oil sae5 5l 2005 48600075S pre-load adjuster cpl.(1 pc.) 48600076 vent screw m4x8 48600046 o-ring 3x1,5 nbr70 48600075 screw cap m51x1,5 48600073S adapter adjust. knob + bushing 48600077 o-ring 26x2 nbr90 46810010 round-wire snap ring 49x1,8 48600072 locking nut m25x1 lh h7 waf32 48600071 carrier ring spring fork T511 silicone grease f. dust stri R14013 repair-kit exc front fork06/07

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Motor

AIR FILTER BOX
AIR FILTER BOX
ktm 54806001051 filter wall 03 54806003000 filter box cover 03 54806001052 rear part filter box 03 54806008051 quick release-nipple 03 54806108052 blind rivet 3,3x9,7 grooved 04 54806008050 quick release-spring hanger 50306010000 fender for filter box '98 59006015000A pre-oiled air filter 01 59006016000 filter carrier rac. 2001 50306017000 filter support cpl.2-stroke'98 50306018000 filter support bush 125-380'98 50306019000 no description available 77006026000 carburetor connecting 06 46005058000 hose clamp 40-60mm 0017060203 ejot pt screw k60x20 ws=6 0009050103 special screw m 5,0x10 72210079000 bucket
CARBURETOR
CARBURETOR
ktm 77031001000 carburetor 2005 57331027044 carburetor cover with gasket 57331046100 throttle shaft cpl. 06 57331046050 coil spring throttle shaft 57331035051 link arm throttle valve cpl. 59031029010 slide stop 03 57331035000 throttle valve cpl. 59031035050 bushing throttle valve 57331035153 gasket plate throttle valve 04 59031035052 gasket washer throttle valve 59031034100 jet needle keihin obetp 59031034200 jet needle keihin obetn 59031034300 jet needle keihin obetq 59031029000 bar clip 57331032000 needle set screw cpl. 59031121000 needle jet fcr-mx 54531623175 main jet 175 keihin 54531623172 main jet 172 keihin 54531623170 main jet 170 keihin 54531623168 main jet 168 keihin 54531623165 main jet 165 keihin 54531623162 main jet 162 keihin 54531623160 main jet 160 keihin 54531623158 main jet 158 keihin 54531623155 main jet 155 keihin 54531607038 idle jet 38 keihin 54531607040 idle jet 40 keihin 54531607042 idle jet 42 keihin 59031051085 starter jet 85 57331107100 idle air jet 100 keihin 59031017100 adjust screw cpl. fcr-mx 57331085000 buffer plate 57331009000 float cpl. 57331008000 arm pin float 77031075000 hot-starter valve 54631220000 float needle 54531621000 clamp 57331060000 cover accelerator pump 80031011044 float chamber cpl. set 04 59031059000 coil spring 57331048000 starter valve cpl. 57331098000 breath.hose fcr-mx keihin cpl. 57331038100 screw f. cover keihin 54531699000 plug m 18x1 57331062000 intermediate lever cpl. 57331056000 link lever 57331059000 spring link lever 57331159000 spring intermediate lever 57331038200 carburetor cover 06 57331087000 washer link lever 57331084000 e-clip 57331061000 rod accelerator pump 59031013044 hose connector cpl. 57331025000 stop screw cpl. fcr-mx 59031077200 tps-sensor fcrmx 190mm 2006 57331099000 gasket set fcr-mx keihin
CLUTCH
CLUTCH
ktm 77032001000 outer clutch cpl. 05 77032002000 inner clutch hub 05 77032003000 pressure plate 05 77032010000 intermedi. disc steel 05 77032011000 lining disc 3,0mm 05 50332013000 inner ring 20x26x25,9 '98 50332018000 sheet metal lock 1,5mm '98 0936181505 hexagon nut din0936-m18x1,5 r. 50332020000 stop disk 20x39,6x3 '98 77032000122 primary gear 22t. 05 50232050000 washer 6,2x18x2 77032054000 push rod 05 50332054051 pressure piece 125-380 '98 59032065000 gasket for slave cylinder 0770300015 o-ring 30,00x1,50 nbr 70 0015060203 hh collar screw m 6x20 ws=8 0015060253 hh collar screw m 6x25 ws=8 0015060253 hh collar screw m 6x25 ws=8 50329050000 vent injektion hydr. clutch 77032005000 clutch spring 59032066000 piston + o-ring + ball 27mm 59032061044 output cylinder cpl. 27mm 03 54732064000 bleeder screw with cap 59032062000 hollow screw + copper gasket 56532095000 needle bearing k26x30x22zw.kse 54637097200 axial needle bearing axk 1226 54637098200 axial washer as1226 12x26x1 0993012000 circlip din7993-rw12
Cooling system
Cooling system
ktm 77035007000 no description available 77035008000 radiator r/s 2005 59035009000 radiat.cap 20,3psi (1,4bar) 03 10001020000 hose clamp gemi 18-29 50303089000 angle piece '97 31007107001 pvc-hose 6x9 mm per meter 77035025000 radiator hose l/s, r/s 250 sxf 77035026000 radiator hose with y-part 05 54635034200 radiator protection left '95 54635134200 radiator protect.right '95 4401107620004 cable tie 200/4,8 mm orange 41001052000 rubber sleeve d=12mm 0021060003 washer din9021-a 6,4 0015060253 hh collar screw m 6x25 ws=8 77035002000 spacer bushing 05
CRANKSHAFT, PISTON
CRANKSHAFT, PISTON
ktm 77030018100 crankshaft 06 77030015144 con. rod rep. set 05 56030081000 thrust washer 30,5x45x0,10 56030081100 thrust washer 30,7x47x0,15 56030081200 thrust washer 30,5x45x0,30 50330082000 cyl.roller bear.nj206 et2xcs46 54630029000 hex.nut l/sh m18x1,5 58132072000 lock washer vsk 18 0760354240 sh.seal ring 35x42x4 b10fnib 6946005 woodruff key 5x6,5 harded 0760304772 sh.seal ring 30x47x7 bsl viton 49030021000 collar nut m12x1 r/s 0137120000 spring washer din0137-b12 0888030050 woodruff key din6888-3x5x13 77032000122 primary gear 22t. 05 77030033000 piston pin bolt d=16mm 05 77030074000 circlip 05 77030007000II piston ii cpl. 05 77030007000I piston i cpl. 05 77030032000 oil scraper ring d=76 05 77030030000 compressionring d=76 0760142460 radial shaft seal 14x24x6 b 00050000013 piston kit gr.ii excf/sxf 06-1 00050000033 pistonkit gr.i exc-f/sx-f06-13
CYLINDER
CYLINDER
ktm 77030005000 cylinder 2005 77030035000 cylinder base gasket 05 58530014000 dowel 10,2x12,5x10 2001 0015060253 hh collar screw m 6x25 ws=8
CYLINDER HEAD
CYLINDER HEAD
ktm 77036020044 cylinderhead cpl. 77030036000 cylinder head gasket 05 77036052000 valve cover 05 77036053000 valve cover gasket 05 77036055000 vlv cover scr. m6x12 ws10 05 77036054050 rubber gasket for screw 05 77036052050 cover plate breather 05 0009050103 special screw m 5,0x10 60038082000 angle connector lc8 03 0770080020 o-ring 8x2 silicone 77036081000 special screw m7x73 ws 10 77036080000 special screw m7x40 ws10 77036024000 collar nut 7x1 05 77036023000 stud 7x1 05 77036020150 bush support a.bridge cpl '05 0402050980 needle roller din 5402 5x9.8 60030063050 oil jet 50 m5 77036090000 dowel(bush bridge)7/9/8 05 77036025001 valve guide intake 77036026001 valve guide outlet 77036079000 cylinder head screw 05 59036090000 washer 10,8x18,8x1,5 77036041000 gasket exhaust flange 06 77036039000 exhaust flange cpl. 05 0015060203 hh collar screw m 6x20 ws=8 0015060253 hh collar screw m 6x25 ws=8 77036044000 intake boot 06 59030061000 clamp d=56mm b=9mm m4x25 59031050100 engine breather tube 00
ENGINE CASE
ENGINE CASE
ktm 77030000044 no description available at the moment 49030090000 dowel 9,8 x 7 x 10 58030021000 oildrain plug w.mag. m 12x1,5 58038022000 cu-seal ring din7603-12x18x1,5 77030090000 bracket for breath hose 0015060453 hh collar screw m 6x45 ws=8 0015060083 hh collar screw m 6x8 ws=8 58030080000 locating screw m8 l=23 58030081000 cu-seal ring 8 x 14 x 3 61030019050 circlip oil level glass 03 59030019000 oil level glass g 1777 y 59030024000 dowel 17 x 19 x 12 77030025100 gasket for clutch cover 05 60030064070 oil jet 70 m6x0,75 ws8 03 54630027000 dowel bushing 13,8x11x12 59030058000S oil jet 100 0770120020 o-ring 12,00x2,00 nbr 70 59038014100 plug m16x1,5 59038015000 oil screen 11,8x44,5mm 0770090015 o-ring 9x1,5 nbr 77030001000 clutch cover 2005 77030047000 chain dampersheet sxf 2005 0015060353 hh collar screw m 6x35 ws=8 0015060653 hh collar screw m 6x65 ws=8 0015060503 hh collar screw m 6x50 ws=8 0015060403 hh collar screw m 6x40 ws=8 0015060303 hh collar screw m 6x30 sw=8 58038028000 valve piston d=10mm 58038023300 pressure spring l=25mm d=1mm 0908120153 threaded plug din 908 m12x1.5 58038022000 cu-seal ring din7603-12x18x1,5 0015060253 hh collar screw m 6x25 ws=8 77030099000 gasket set 05 77030026000 clutch cover outside 05 77030027000 molded ring 05 0015060253 hh collar screw m 6x25 ws=8 0015060553 hh collar screw m 6x55 ws=8 0770191015 o-ring 19,00x3,00 nbr 58030020000 plug m 24x3
EXHAUST SILENCER
EXHAUST SILENCER
ktm 77005079000 silencer cpl. 2005 59405079050 silencer housing cpl. sx 03 77005079009 silencer connect cpl. 06 0137060003 spring washer din 137 b - 6 54605069000 bushing 7,5x12x28x7,8 '96 54605068000 exhaust bracket rubber black 54603048100 clip nut m6 0015060303 hh collar screw m 6x30 sw=8 50305016000 ten.spring l=62mm ey.moveable 0011480802 dummy rivet 4,8x 8,0 niro 59005078550 stuff.yarn 550gram l=550mm sx 0770740015 o-ring 74,00x1,50 fkm 75sh
Kickstarter
Kickstarter
ktm 50333030000 stop disk 17,2x24x1 0471170010 circlip din0471-17x1 0988162210 thrust washer din0988-16x22x1 50333038100 spacer bushing 16x23x26x6,1 54610052000 sprocket screw-ah m8x20 ws=6 0015060163 hh collar screw m 6x16 ws=8 77033050000 kickstarter shaft 05 77033051000 kickstart. gear 28-t 05 50333052000 kickstarter ratchet 77033053000 intermediate gear 05 77033054000 kickstarter spring 05 77033055000 driving hub ?05 50333056000 spring 1,4mm '98 50333069000 stop met.sheet 4mm 125/200'98 54833070044 kickstarter cpl. '03 0760172870 shaft seal ring 17x28x7 b 54633037000 washer 8mm galvanized
LUBRICATING SYSTEM
LUBRICATING SYSTEM
ktm 77038002000 oil pump shaft 05 59038011010 oilpump rotor cpl. 10mm g-73r 77038011000 oilpump rotor 15mm g-164 77038001000 oil pump gear 14-t 77038004000 oil pump cover l/s 05 77038003100 oil pump cover r/s 05 0015050163 hh collar screw m 5x16 ws=8 0984050122 ah screw din6912-m 5x12 59038041000 oil filter cover racing 77038005000 oil filter 0402251980 needlerol.din5402 nra 2,5x19,8 0402251180 needle roller din5402 2,5x11,8 77038006000 oilpump idler gear 17t. 05 0988121805 shim washer din0988-12x18x0,50 0471120010 retaining ring din 471 12x1 0770400025 o-ring 40,00x2,50 nbr 70 59038017000 plug m20x1,5 ws=13 59038016000 oil screen 15x83mm 0770125015 o-ring 12,5x1,5 nbr 0770020170 o-ring 17,17x1,78 glo 58038007755 stop disk 8,1 x 15 x 0,5 0799060000 tab washer din6799-rs 6,0 0770320020 o-ring 32,00x2,00 0015050123 hh collar screw m 5x12 ws=8
SHIFTING MECHANISM
SHIFTING MECHANISM
ktm 77034001000 shifting fork 5th/6th gear 05 77034002000 shifting fork 2nd/3rd gear 05 77034003000 shifting fork 1st/4th gear 05 0402061480 needle roller din5402 6x14,8 77034005044 shifting shaft cpl. 05 58038023200 pressure spring 0,9mm 54634008044 sliding plate cpl. 56534013100 tensioning spring 0,8mm 54634020000 spring guide 0625069034 ball bearing 6903 c4 77034012000 shift roller 05 0625618050 ball bearing 61805 c3 54634014100 return spring 2,2mm '95 77034015044 shift locating drum cpl. 05 0984060302 ah screw din6912 m 6x30 0015060083 hh collar screw m 6x8 ws=8 54834019000 shift. rail main shaft 250/300 77034019000 shifting main l=93mm 05 60034023000 arresting lever spring 03 54634024144 locking lever cpl '96 54634052300 sleeve for locking lever 0349000050 washer din7349-5x15x2 0015050203 hh collar screw m 5x20 ws=8 54834031000 shift lever cpl. 250/300 05 54634131000 step plate for shift lever 250 54634031050 bolt 6x25 for shift lever 54634032100 shifting lever spring 250 54634050000 stop disk 14x30x1 54632095000 needle sleeve hk 1412 14x20x12 0760142460 radial shaft seal 14x24x6 b 50232050001 steel washer 6,4x17x3 50233041000 pair of washers m 6 nordlock 59009062016 special screw m6x16 ws=8 10.9
TIMING DRIVE
TIMING DRIVE
ktm 77036004000 timing chain guide top 05 77036004050 spacer bushing guide rail ?05 77036012000 camshaft gear screw 05 77036011100 camshaft gear 05 0625060043 ball bearing 6004 nr c3 ?05 77036009000 camshaft intake ?05 0402040600 needle rooler din5402 nrb 4x6 77036010000 camshaft exhaust ?05 77036015000 auto decompression 05 77036016000 auto deco weight 05 77036017000 spring for auto decompr. 05 77036019000 bearing pin autodeco 06 77036001000 timing chain guide 05 77036001060 bushing screw 06 0603082121 seal ring cu din7603- 8x12x1 0015060253 hh collar screw m 6x25 ws=8 59036001050 spacer bushing 6,1x8,2x13,1 77036005000 securing protection ?05 77036002000 timing chain tensioner ?05 77036001050 spacer bushing 6.1x8.2x9.1 05 0015060403 hh collar screw m 6x40 ws=8 77036008000 chain adjuster holding bolt 0603242920 cu seal-ring din7603 a24x29x2 77036003000 chain adjuster hyd. 05 0770180020 o-ring 18.00x2.00 nbr70 77036072000 timing valve jackshaft 05 77036073000 stop disk 18,2x30x1 05 0888030037 woodruff key din6888-3x3,7 77036076100 timing valve twin wheel 05 77036013000 timing chain iwis 108 rolls 0625062035 ball bearing 6203 jr2 c3 0618182412 needle bear.hk1812 18/24/12 05 0402031780 needle rol.din5402 nrb 3x17,8 77035055000 water pump rotor 05 0471100010 circlip din0471-10x1 0760123072 shaft seal ring 12x30x7 viton 77035053000 molded ring water pump 05 77035052000 water pump cover 05 0015060303 hh collar screw m 6x30 sw=8 0015060203 hh collar screw m 6x20 ws=8 0603061001 cu-seal ring din7603-6x10x1 77035055010 water pump rep. kit 06-13
TRANSMISSION I MAIN SHAFT
TRANSMISSION I MAIN SHAFT
ktm 77033001000 main shaft cpl. t=13 05 77033005000 idler g.5th g.21-t 06 77033003000 sliding gear 3/4 gear 17/19-t 77033006000 idler g.6th g.22-t 06 77033002000 solid gear 2nd g.15-t 05 0405222611 needle bear.k 22x26x10 divided 0625160030 grooved ball bearing 16003 c3 0625060042 ball bearing 6004 tn9 c4 50133099000 needle cage k18x22x10 parted 77033021000 stop disc 05 50333030000 stop disk 17,2x24x1 77033020000 stop gear 22x28.5x1 05 50133090000 lock ring 22x1,2
TRANSMISSION II COUNTERSHAFT
TRANSMISSION II COUNTERSHAFT
ktm 77033010000 counter shaft 05 77033014000 idler g. 4th g.26-t 06 77033013000 idler g. 3rd g.28-t 06 77033016000 sliding g. 6th g.24-t 06 77033012000 idler g. 2nd g. 30-t 06 77033011000 idler g. 1st g. 32-t 06 77033015000 sliding g. 5th g.25-t 06 50033098000 needle bearing k20x24x10 0405222611 needle bear.k 22x26x10 divided 50333023000 idler gear bushing 25x28x9,7 d 59033034044 screw 10.9+spring washer 50033029015 front sprocket 15-t 50033029014 front sprocket 14-t 50033029013 front sprocket 13-t 0625060031 ball bearing 6003 tn9 c4 0625062054 ball bearing 6205 c3 ntn 0760324571 shaft seal ring 32x45x7 bslnbr 54633014100 spacer bushing 12mm 0770230020 o-ring 23,00x2,00 nbr70 56033030000 stop disc 17,2x30x1 59033080000 shim 20x32x1 50333043000 stop disc 25,2x32x1 0988253510 thrust wash. din0988-25x35x1,0 54633096000 axial-circlip 25x1,64 0471250120 circlip din0471-25x1,2
VALVE DRIVE
VALVE DRIVE
ktm 77036056000 valve lever shaft 05 77036060000 valve lever 05 77036035224 shim d=8,9/2,24 77036035228 shim d=8,9/2,28 77036035232 shim d=8,9/2,32 77036035236 shim d=8,9/2,36 77036035240 shim d=8,9/2,40 77036035244 shim d=8,9/2,44 77036035248 shim d=8,9/2,48 77036035252 shim d=8,9/2,52 77036035256 shim d=8,9/2,56 77036035260 shim d=8,9/2,60 77036035220 shim d=8,9/2,20 77036035216 shim d=8,9/2,16 77036035212 shim d=8,9/2,12 77036035172 shim d=8,9/1,72 77036035176 shim d=8,9/1,76 77036035180 shim d=8,9/1,80 77036035184 shim d=8,9/1,84 77036035188 shim d=8,9/1,88 77036035192 shim d=8,9/1,92 77036035196 shim d=8,9/1,96 77036035200 shim d=8,9/2,00 77036035204 shim d=8,9/2,04 77036035208 shim d=8,9/2,08 77036033000 valve collet 77036028044 valve spring kit 05 77036027000 valve-stem sealing 05 77036030000 intake valve titan 05 77036031000 exhaust valve titan 05 77036032000 valve spring retainer 05 77036028000 valve spring inside 05 77036036000 valve spring holder 05

Frame

BRAKE CALIPER FRONT
BRAKE CALIPER FRONT
ktm 59013015144 no description available at the moment 54613205000 repair kit 28mm 54613206000 repair kit piston 28mm 54613210100 bolt cpl. 6x56 54613212000 retaining plate set brembo 50313030100 brake pads 60013020000 bleeder screw with cap 54613218000 cup set short 0015080353 hh collar screw m 8x35 ws=10 59013010000 brakeho. front 1235mm 2000 42013226000 cu-seal ring din7603-10x16x1 42013026000 cu-seal ring din7603-10x16x1,5 50213025000 hollow screw m10x1x19
BRAKE CALIPER REAR
BRAKE CALIPER REAR
ktm 54813080144 brake caliper rear cpl. 2005 50313081200 repair kit sealing rings 26mm 54813082000 bolt set for brake caliper 03 54813090300 brake pads 54813083000 brake piston 26mm 2003 54813018000 retaining spring set 2003 54613218000 cup set short 54813070000 brake hose rear 655mm 03 54813020000 bleeder hollow screw m10x1 42013226000 cu-seal ring din7603-10x16x1
DECAL
DECAL
ktm 50308290200 spoiler decal sx 06 77008091000 displaceme. decal 05
FORK LEGS WP
FORK LEGS WP
ktm 46810340 o-ring 45x2 nbr70 siliconized 48600018 adjuster rebound 40540603 steel ball d3 48600028 spring (1,7) l7,9 48600044 o-ring 6x1,5 nbr70 48600043 o-ring 12x1,5 nbr70 48600019 tube tap d4x25 48600492E outer tube l=577 d=54/60 48600016 round-wire snap ring 48x2 48600429S leading bush 48x52x12+8mm 48600013 supportwasher 50x57,6x1,5 48600399 shaft seal skf 48x57,8x9,5 black 48600070 snap ring sb58x1,5 acc drawing 48600400 dust cap d=48 58,4x11,8 48600428 du-bush d47xd49x20ddl02 48600437 inner tube d=48 l=595 48600380S hydr.stop l=200mm d=31,9 cpl. 48600092 adjustment tube l=517mm 48600409 piston rod d=14 l=551 m11x1 48600189 needle 6x42,6 rebound 48600033 spring (7,2) 4-23 needle 48600113 washer 32x42x2,5 plastic 48600037 preload bush 26,5x42x5 48600036 preload bush 42x26,5x2,5 48600053 preload bush 26,5x42x1,5 91410017S spring 4,8n/mm set 91410016S spring 4,6n/mm set 91410015S spring 4,4n/mm set d=5,1mm 91410014S spring 4,2n/mm set d=5,0mm 91410013S spring 4,0n/mm set d=5,0mm 91410012S spring 3,8n/mm set d=4,9mm 91410011S spring 3,6n/mm set 48600021 spring retainer 33,5x43x3 48600383S screw sleeve m29,3x1 l=90 cpl. 48600239 o-ring 8x1,25 nbr70 siliconized 48600403 spring (15) 12-34,5 rebound 48600203 tap 6x45 rebound 48600382 spring (11,4) 0,4-8 valve 48600357 shim 8x11x0,10 48600352 check valve 8x11x0,4 48600216 shim 8x22x0,10 48600215 shim 8x20x0,10 48600068 check valve 8x18x0,1 48600062 check valve 8x24x0,1 48600116 shim 6x24x0,10 delta 48600065 shim 6x20x0,10 48600064 shim 6x22x0,10 48600063 shim 6x24x0,10 40540450 shim 6x9,5x0,30 40540448 shim 6x8,5x0,30 40540415 shim 6x18x0,25 40540400 shim 6x12x0,10 40540401 shim 6x14x0,10 40540402 shim 6x16x0,10 40540403 shim 6x18x0,10 40540414 shim 6x16x0,25 48600060 pistonring 26x28x5 48600042 piston 6,05x27,65x12 rebound 40540486 nut m6x0,5 h6,5 waf10 rebound 48600081 tube 29,3x1x390 d=8,5mm 48600048 o-ring 46x2 nbr70 siliconized yellow 48600237S axle clamp l/s cpl. usd48 04 48600238S axle clamp r/s cpl. usd48 04 0015080253 hh collar screw m 8x25 ws=10 48600163 nut valve m6x0,5 h6,5 waf17 48600202 spring (8,5) l6,5 valve 48600152S1 tap compression cpl. 03 48600061 shim 8x24x0,40 48600047 piston 6x27,8x9 compression 46811499 o-ring 21x2 nbr70 35480320 o-ring 24x2 nbr70 48600152 tap compression 48600190 needle 10x11,6 compression 48600049 o-ring 8x2 nbr70 48600051 round-wire snap ring 12x1 din7993 a2 48600034 adjustment screw slot compression 48600004 copper disc 29,5x33,5x1 48600141 rubber cap 35x10 nbr80 48600401S1 fork oil sae5 5l 2005 48600075S pre-load adjuster cpl.(1 pc.) 48600076 vent screw m4x8 48600046 o-ring 3x1,5 nbr70 48600075 screw cap m51x1,5 48600073S adapter adjust. knob + bushing 48600077 o-ring 26x2 nbr90 46810010 round-wire snap ring 49x1,8 48600072 locking nut m25x1 lh h7 waf32 48600071 carrier ring spring fork T511 silicone grease f. dust stri R14013 repair-kit exc front fork06/07
FRAME, SUB FRAME
FRAME, SUB FRAME
ktm 7700300100030 frame 250 sxf 2005 59403002244 sub frame cpl. sx rac. 'g5 77003013000 reinforcing b. r/s 250 sxf 05 50307012000 adh. foil transp. 80x80 mm 04 59001037000 special screw m8x26 ws=10 0934080003 hexagon nut din0934-m 8 54603013000 engine brac.scr. m10x105 ws13 54610052000 sprocket screw-ah m8x20 ws=6 54510052100 sprocket screw-ah m8x26 ws=6 56530079000 hh collar screw m 8x44 ws13 54606004000 plug 37mm 54403135000 plastic cap sfl10 54310086200 self locking nut m8 10.9 54310086100 self locking nut m10 cu ws=14 0015080353 hh collar screw m 8x35 ws=10 0625006087 grooved ball bear. 608 2rs c3 0015080303 hh collar screw m 8x30 ws=10 59003041250 foot peg r/s silver 02 59003040250 foot peg l/s silver 02 54803044000 pin for foot ped 51.5x9.8 mm 54603041000 footrest spring l/s & r/s 0125100003 washer din 125 a 10.5 0094032253 pin din0094-3,2x25 steel 50303089000 angle piece '97 55007016001 pvc-hose 7x10 per meter 54803094100 frame protection set 05 54803092050 blind plug-in nut m5 wn 22a 03 59030060150 bushing f. sprocket cover rac. 0014050253 hh collar screw m 5x25 ws=6 54803092060 bush f. frame protection 03 0015060353 hh collar screw m 6x35 ws=8 51103053000 chain sliding piece below '97 50203053000 chain roll d=30mm 74003021000 bushing 8.2 x 12 x 6 51103053051 bushing 8,2x10x20
FRONT FORK WP
FRONT FORK WP
ktm 14187B03LS fork leg l/s wp 06 14187B03RS fork leg r/s wp 06 0015080253 hh collar screw m 8x25 ws=10 0015080353 hh collar screw m 8x35 ws=10 0015080256S hh collar screw m8x25 ws=10 0912100356 ah screw din6912-m10x35 10.9 54801036100 ste.head scr. m20x1,5 ws=27 sl 0770025035 o-ring 25x3,55 nbr70 05 0017060204 ejot pt screw k60x20 alu ws=6 59401031019 bottom triple clamp d=60mm 05 59401033000 fork tube l=237mm 05 59401034019 top triple clamp d=54mm 05 54801036000C1 steering head screw m20x1,5 ws_27 59401038000 handlebar clamp 28mm 05 59401039032 handleb.supp. d=28mm h=32mm 05 59401039037 handleb.supp. d=28mm h=37mm 05 59401039042 handleb.supp. d=28mm h=42mm 05 54201081100 tapered roller bearing cpl. 06 54601084100 o-ring support w. sealing lip 54601184000 stearing head gasket top 5900108510004 clamp f.speed.cable orange 06 54201086000 steering head cover 59001092050 special screw m6x12,5 ws=8 5900109400004 fork prot. l/s +r/s org 02 00050000930 stearing head rep. kit 06-15
FRONT WHEEL
FRONT WHEEL
ktm 5480900164430 front w. cpl. 1,6x21' excel 06 5480901004491 front hub cpl. sx silver 03 54809011000 bea.spacertube 35x2 l=79,4 03 0625069068 gr.ball bear.6906 ddu2cg23s6nm 0760354771 shaft seal ring 35x47x7 tc 54809012000 spacer bushing f. fr. wheel 50309072228 spoke m4,5x228-15g 21' dde 50309072000 spoke nipple m4,5x0,75 8x21 5460907010030 frontrim 1,60x21'excelal4 blk 50309073000 rim band 21 51009100100 rim lock vm1 (1,60') 50310090050 nut for wheel holder '96 54809060100 brake disc front d=260mm 03 59009062013 special screw m6x13 ws=8 10.9 54809081000 wh spin.fr. d=26 m24x1,5 03 54809082000 spindle screw m24x1,5 ws=27 03 54809081050 plug bushing ws=27 03 55003135000 plug for rim 54809081070 auxiliary screw front 06
HAND BRAKE CYLINDER
HAND BRAKE CYLINDER
ktm 54813001200 hand brake cylinder cpl. sx 06 50313003000 handbrake cyl.cover cpl.nature 54813008200 rep.set piston d=10mm 2006 50313005000 clamp cpl. nature 0015060253 hh collar screw m 6x25 ws=8 50313006100 lever screw cpl. 2001 54813002100 hand brake lever + spring 2006 54813007200 adjusting screw cpl. exc 2006 50313004000 protection cap hand brake cyl. 59013010000 brakeho. front 1235mm 2000 50213025000 hollow screw m10x1x19 42013226000 cu-seal ring din7603-10x16x1 306054 brake fluid dot 4.0
HANDLEBAR, CONTROLS
HANDLEBAR, CONTROLS
ktm 5480200110017 handlebar d=28mm high 06 59002002000 no description available 54802013000 twist grip cover renthal 04 59402010000 throttle grip cpl. rac. 04 50311089200 short circuit button 02 54802039000 fixed grip renthal 04 4401107620004 cable tie 200/4,8 mm orange 44011076100 cable tie 100/2,5mm black 50301089000 spacer bushing 6x10x5 59002047100 hot start lever cpl. 05 77002030000 master cylinder cpl. 05 54602031000 clutch lever short cpl. 2003 59002031000 clutch lever long cpl. 2003 59002032100 rep.kit piston 9,0mm rac. 2004 59002033000 cover hyd.clutch racing 2000 50302034000 rubber for reservoir '98 59002035000 spring for clutch lever 03 50302036200 oil for hyd. clutch 100 ml 50302037000 protect.cap for lever perch'98 50302038000 lever screw cpl. 125-200 '98 50302030150 clamp with pin 2000 0015060203 hh collar screw m 6x20 ws=8 0965040123 flat head screw din0965-m 4x12 54732063100 clutch pipe 250/300 2003 77002096000 hot start cable 05 77002091000 throttle cable 250 sxf 2005
Manifold
Manifold
ktm 77005007000 exhaust pipe 250 sxf 06 50305016000 ten.spring l=62mm ey.moveable 0015080253 hh collar screw m 8x25 ws=10 59405069000 bushing for exhaust support 03 54605068000 exhaust bracket rubber black 54603048000 range change metal nut m8
MONOSHOCK DISASSEMBLED
MONOSHOCK DISASSEMBLED
ktm 50180429 monoshock top h=30,5 m54x1 50180213S6 compression cpl. 46180007 distance bush 12x15/18/24,5x10,5 46180003 seal ring 19,5x26x3 50180168 round-wire snap ring 25x1 50180005 ball joint bearing 15x25x13 50180095 hs cylinder-head screw r1/8 l8 46810016 o-ring 48x2 nbr70 siliconized 52000041 wp caution (pds ktm) 58x83 50180479 reserv. screw l=120 d=52 black 46180014 o-ring 41x5 viton75 46180002 piston 52mm reservoir 46180015 pistonring 47,5x50,5x3,9 50180344 reservoir cap d=58 46810893 o-ring 5,28x1,78 nbr70 black 36120151 hs lock screw m5x6 46811208 rubber cap do not open 22x5,5 nbr 50180097 o-ring 52x2 nbr70 50180177 springwasher 8,2x16x0,6 50180488 needle d=11,4 d=6, l=57 50180437 screw cap m20x1 d=11,5 h=5 50180270 lock washer 50180430 tube pds l=198 50180133 circlip 50x1,5 50180081 spring guide 54,15x60x40 50180433 spring retainer m56x1 0912050303 ah screw din0912-m 5x30 50180114 intermediate washer spring 61,7x78x1,5 91210046 spring250 72n/mm d12,5 (62)ora 91210047 mainspring (62) 76-250 damper orange 91210048 spring250 80n/mm d12,5 (62)ora 50180273 round-wire snap ring 58,5x2 50180463S spring ret. d=80 w. o-ring 05 50180352 o-ring 66,27x1,78 viton70 50180141 piston rod nut 16x1 50180099 o-ring 44x,17x1,78 viton70 50180135 piston ring 47,95x49,95x8 50180210 washer 16x21x1 50180058 shim 16x36x0,20 50180057 shim 16x34x0,2 50180056 shim 16x32x0,2 50180055 shim 16x30x0,20 50180035 shim 16x21x0,30 50180446 piston 6+6x3,5/4,5 50180078 shim 16x40x0,30 50180077 shim 16x38x0,30 50180076 shim 16x36x0,30 50180075 shim 16x34x0,30 50180074 shim 16x32x0,30 50180073 shim 16x30x0,30 50180069 shim 16x40x0,25 50180037 shim 16x23x0,30 50180036 shim 16x22x0,30 50180035 shim 16x21x0,30 50180485 holder d=16 m16x1 l=48 50180499 backplate d=23 d=16 h3 50180067 shim 16x36x0,25 50180057 shim 16x34x0,2 50180056 shim 16x32x0,2 50180055 shim 16x30x0,20 50180054 shim 16x28x0,2 50180045 shim 16x28x0,15 50180034 shim 16x20x0,30 50180066 shim 16x34x0,25 50180067 shim 16x36x0,25 50180048 shim 16x34x0,15 50180034 shim 16x20x0,30 50180068 shim 16x38x0,25 50180071 shim 16x44x0,25 50180065 shim 16x32x0,25 50180064 shim 16x30x0,25 50180063 shim 16x28x0,25 50180057 shim 16x34x0,2 50180058 shim 16x36x0,20 50180059 shim 16x38x0,20 50180060 shim 16x40x0,2 50180061 shim 16x52x0,2 50180062 shim 16x44x0,20 50180233 rebound disc 16x34x5 h2 50180311 piston 16x49,6x13,5 50180486 piston rod d=18 l=146 m16x1 50180200 bush m8x1 50180157 o-ring 7x1,5 viton70 green 50180439 needle seat m8x1 d=5,5 05 50180489 tube m8x1 l=145,4 48600049 o-ring 8x2 nbr70 50180279 bush 5/8,2/7x9,5/16,8x23 50180490 no description available 46811265 o-ring 2,2x1,6 viton75 green 50180435S adaptor cpl. d=50 h=29 50180113 washer 18,5x43,7x6 50180107 rubber pad rebound 27x48x8 nbr80 50180102 washer 18x22,5x1,5 plastic 50180101 x-ring 18x2,62 viton70 50180103 o-ring 41x5 nbr70 46180119 guide bushing 18x20x12 50180082 dirt scarper 18mm 50180126 round-wire snap ring 53x1,75 50180487 cover d=50 50180480 rubber pad 17x58x59 50180481 nut m18x1 h8 waf24 50180484 fork part l=55,5b=32,5d=12 50180105 threaded bush m12 d20 50180297 rubber plug 8x3,5 nbr50 40540603 steel ball d3 48600028 spring (1,7) l7,9 50180281 hh screw m14x9 50180222 o-ring 4x1,5 nbr70 50180434 adjustment screw slot 50180466S1 shock absorber fluid 5 lt 05 R12011 repair kit gasket 5018 pds 06
MONOSHOCK WP
MONOSHOCK WP
ktm 0015120556S hh collar m12x55 ws=13 06 12187B03 monoshock wp 250sx+250sxf 06
REAR BRAKE CONTROL
REAR BRAKE CONTROL
ktm 54813060100 rear brake cylinder cpl. 2004 54813061200 repair kit piston 13mm 06 54813062100 rear brake cyl. cover cpl. 04 54813063000 foot-brake cyl. gasket sx 03 54813020100 banjo bolt m10x1x19 black 54813070000 brake hose rear 655mm 03 42013226000 cu-seal ring din7603-10x16x1 54813050044 foot brake lever cpl. 03 54813051000 step plate for brake lever 0015050123 hh collar screw m 5x12 ws=8 54603062000 return spring for brakelever 0015060203 hh collar screw m 6x20 ws=8 54813056000 push rod l=28mm 03 0934060003 hex nut din 934 m6 54813055000 swivel head ka6 03 0912100406 ah screw din6912 m10x40 10.9 59001037000 special screw m8x26 ws=10 46030045000 flanged nut m8 ws10 0625060002 deep groove ball bearing skf 6000-2rs1 54630044000 collar nut m10 ws=13 0015060123 hh collar screw m 6x12 ws=8 54813064200 bellows for repair kit 06 306054 brake fluid dot 4.0
REAR WHEEL
REAR WHEEL
ktm 5481000184430 rear w. cpl. 2,15x19 excel 06 5481001004491 rear wheel hub cpl. sx,exc03 59010011000 bush. spacer tube 121,5mm 01 0625060058 gr.ball bear.6005 ddu2cg23s6nm 0472047175 circlip din0472-47x1,75 0760324771 shaft seal ring 32x47x7 bsl 54610016000 bushing for hub 50310072207 spoke m5x207-10g 19' dde 58309072000 spoke nipple m5-ta (8x21mm) 5461007010030 rear rim 2,15x19'excelal4blk 54810060000 brake disc rear d=220mm 03 59009062013 special screw m6x13 ws=8 10.9 50310073200 rim band 18' and 19 58310051038 rear sprocket 38-t 58310051042 rear sprocket 42-t 58310151040 rear sprocket 40-t 5831015104530 sprocket 45 t. black 58310151049 rear sprocket 49-t 5831015104830 sprocket 48-z. black 58310151050 rear sprocket 50-t 58310151051 rear sprocket 51-t 5831015105230 sprocket 52-z. black 54510052100 sprocket screw-ah m8x26 ws=6 54310086200 self locking nut m8 10.9 50310165118 chain 5/8x1/4' mx 50310166000 connecting link f. 50310165118 54010100100 rim lock vm3 (2.15') 50310090050 nut for wheel holder '96 55003135000 plug for rim 50210086000 covering cap sfl16 50310085044 wh. spindle re. cpl.265mm 00 50310084000 chain tensioner r/s 2000 50304040100 screw m10x1.25x50 ws10 58414030000 hh collar nut m10x1,25 ws=13 50310099000 hexagon nut m20x1,5 '98
SWINGARM
SWINGARM
ktm 54804230244 swingarm cpl. 2005 50304066100 chain guard 05 72210079000 bucket 0015060103 hh collar screw m 6x10 ws=8 54611076100 retain.clamp for brake hose'96 0009050103 special screw m 5,0x10 54804034000 bucket f. shaft seal ring 03 0760253270 radial shaft seal 25x32x7 54804032000 bushing sleeve f. swing arm 03 58033097000 needle bearing hk 2216 54603036000 stop disk 22,2x31,7x1 54607066100 chain guide rear '94 54607070144 retaining plate cpl. 0015060163 hh collar screw m 6x16 ws=8 0015060503 hh collar screw m 6x50 ws=8 50304090044 pivot bearing+bush. pds '99 50329000044 tool bearing mounting pds 54804037000 swingarm bolt m16x1,5 03 54804038000 self lock.nut m16x1,5 ws=19 03 58404041100 closing cover round 03
TANK, SEAT, COVER
TANK, SEAT, COVER
ktm 50307005000 gas cock mikuni on/off 2001 0770130023 o-ring 13,00x2,30 31007107001 pvc-hose 6x9 mm per meter 7800700804430 tank plug black 7800700804404 tank plug orange/black 77007008044 filler cap cpl. 05 50307011000 screw seat fastening d=6x23/18 7700701300004 fuel tank 250 sxf 06 50307014000 tank roller 12x26x12 '98 77007016000 fuel preformed hose 250 sxf 58031005000 clamp ydnac 10128 12mm 0017060204 ejot pt screw k60x20 alu ws=6 51030022000 angle piece 90 degree m10x1 54807040400 seat black without ktm-logo 05 54807040450 seat cov.black without logo 05 5480805100004 spoiler r/s orange 05 5480805000004 spoiler l/s orange 05 50308052000 bush for spoiler 6x11x16x5 mm 0015060203 hh collar screw m 6x20 ws=8 0015060123 hh collar screw m 6x12 ws=8 77029099000 tool kit 250 sx-f

Electric

IGNITION SYSTEM 4K3A
IGNITION SYSTEM 4K3A
ktm 77030002000 ignition cover 05 77030040000 ignition cover gasket 05 77039004000 stator 4k3-a 05 77039005000 flywheel 05 59039034000 pulse generator kokusan 4k3-a/b 77039031100 cdi unit 250 sx/4t 06 59039090100 spark plug connect. vd05eg03 77039093000 spark plug ngk cr9ekb ?05 77030002050 wire retaining bracket 06 0015060083 hh collar screw m 6x8 ws=8 59439032100 wiring harness for cdi exc 04 59039006000 ignitioncoil 'ig5128 44011076100 cable tie 100/2,5mm black 49030090000 dowel 9,8 x 7 x 10 0015060253 hh collar screw m 6x25 ws=8 0015060303 hh collar screw m 6x30 sw=8 0912050253 ah screw din0912-m 5x25 0015050163 hh collar screw m 5x16 ws=8 0014060203 hh collar screw m 6x20 ws=8 0015060163 hh collar screw m 6x16 ws=8
MASK, FENDERS
MASK, FENDERS
ktm 5480800701004 start number plate orange 03 54808019000 brake hose guide black 03 0017060204 ejot pt screw k60x20 alu ws=6 0014060153 hh collar screw m 6x15 ws=8 5030801030004 fender front wide orange 03 54808020000 spacer bushing 03 0014060203 hh collar screw m 6x20 ws=8 50308009100 fender brace black '99 50308009050 screw fend.brace m8x9 ws=17 50308009051 nut fender brace m8 ws=17 5480801300004 rear part sx orange 03 50314057050 collar nut m12x1/ws17 h=5mm 54807048000 bushing for seat fastening 03 0015060253 hh collar screw m 6x25 ws=8 50308052000 bush for spoiler 6x11x16x5 mm 0015060163 hh collar screw m 6x16 ws=8

Tools

Special tools
Special tools
ktm 56012001000 assy support (without holder) 77029002000 fixing arm front 77029003000 fixing arm rear 77029035000 protection cap for camshaft 51012011000 special circlip plier 59029033000 extractor for timing gear 60029015000 piston ring compressor cpl. 03 6899785 loctite 243 blue 5 ml 15112017000 bushing extractor 15112018000 intern.bear.puller 12-16 mm 15112018100 intern.bear.puller 18-23 mm 15112018200 intern.bear.puller 5-7 mm 77029026000 limit plug gauge f.valve guide 60029043040 seal.ring press punch wat.pump 59029041000 feeler gauge set10,12,15,20,25 77029041000 insert for valve spring lever 59029019000 valve spring lever 58429037037 mounting tool inner ring nj206 59031017200 no description available 58012009000 flywheel extractor 309098 silicon gasket three-bond 51012012000 holding spanner for sprocket 60029073000 spark plug wrench 16mm 1/2inch 50329050000 vent injektion hydr. clutch 58429059000 loctite 648 green 24ml 50329003000 hold. plate clutch 125/200 '98 59029034000 wrench fmixture control screw

Servicing my KTM 250 SX F USA

Your KTM 250 SX F USA well maintained means saving money! We have set up a special page for products that can extend the life of your engine. Products such as brakes, brake discs, air filters and lubricants can be found here! We also have an extensive range of accessories for the KTM 250 SX F USA. Do you want to start your upcoming motorcycle ride right? Then take a look at our range of accessories and parts for the maintenance of your motorcycle!

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KTM 250 SX F USA parts KTM 250 SX F USA parts

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Take a look at our all our parts for the KTM 250 SX F USA 2005. In addition to the original Ktm parts, PartsRepublik has also selected the best maintenance parts for your KTM 250 SX F USA 2005. Please note, the image of the model may be wrong. Please let us know if this is the case. All of the items below will fit on the KTM 250 SX F USA 2005.

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