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All original and replacement parts for your KTM 525 EXC G Racing USA 2006.

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All original and replacement parts for your Ktm.

Take a look at our all our parts for the KTM 525 EXC G Racing USA 2006. In addition to the original Ktm parts, PartsRepublik has also selected the best maintenance parts for your KTM 525 EXC G Racing USA 2006. Please note, the image of the model may be wrong. Please let us know if this is the case. All of the items below will fit on the KTM 525 EXC G Racing USA 2006.

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The exploded views:

Drawings with the term "54605068000"

EXHAUST MANIFOLD
EXHAUST MANIFOLD
ktm 59405007200 exhaust pipe 450-525 04 50305016000 ten.spring l=62mm ey.moveable 0015080253 hh collar screw m 8x25 ws=10 59405069000 bushing for exhaust support 03 54605068000 exhaust bracket rubber black 54603048000 range change metal nut m8
Silencer
Silencer
ktm 59005082300 silencer sparky 04 59005082350 silencer housing sparky 04 59405079009 silencener connect. cap cpl.03 0137060003 spring washer din 137 b - 6 54605069000 bushing 7,5x12x28x7,8 '96 54605068000 exhaust bracket rubber black 54603048100 clip nut m6 0015060303 hh collar screw m 6x30 sw=8 50305016000 ten.spring l=62mm ey.moveable 0011480802 dummy rivet 4,8x 8,0 niro 0009050103 special screw m 5,0x10 58705078350 stuffingyarn 350 gramm '99 59005078076 stuffing yarn 560x340x76g 04 0770740015 o-ring 74,00x1,50 fkm 75sh

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Motor

AIR FILTER BOX
AIR FILTER BOX
ktm 54806001051 filter wall 03 54806003000 filter box cover 03 54806001052 rear part filter box 03 54806008051 quick release-nipple 03 54806108052 blind rivet 3,3x9,7 grooved 04 54806008050 quick release-spring hanger 50306010000 fender for filter box '98 50306012000 no description available 59006015000A pre-oiled air filter 01 59006016000 filter carrier rac. 2001 50306017000 filter support cpl.2-stroke'98 50306018000 filter support bush 125-380'98 50306019000 no description available 59406026000 carburetor connection boot 46005058000 hose clamp 40-60mm 0017060203 ejot pt screw k60x20 ws=6 0009050103 special screw m 5,0x10 0021060003 washer din9021-a 6,4 72210079000 bucket
BALANCER SHAFT
BALANCER SHAFT
ktm 59030057044 balancer shaft cpl. rac. 2001 0625160040 grooved ball bear. tm 16004 c3 0760142460 radial shaft seal 14x24x6 b
CARBURETOR
CARBURETOR
ktm 59031001300 carburetor fcr-mx 3900f,tps 06 57331027044 carburetor cover with gasket 57331046100 throttle shaft cpl. 06 57331046050 coil spring throttle shaft 57331035051 link arm throttle valve cpl. 59031029010 slide stop 03 57331035000 throttle valve cpl. 59031035050 bushing throttle valve 57331035153 gasket plate throttle valve 04 59031035052 gasket washer throttle valve 59031034600 jet needle keihin obdtr 59031034500 jet needle keihin obdtq 59031034400 jet needle keihin obdtp 59031034000 jet needle keihin obdtn 59031023200 jet needle keihin obdvt 59031022000 jet needle keihin obdvr 59031021000 jet needle keihin obdtm 59031029000 bar clip 57331032000 needle set screw cpl. 59031121000 needle jet fcr-mx 54531623185 main jet 185 keihin 54531623182 main jet 182 keihin 54531623180 main jet 180 keihin 54531623178 main jet 178 keihin 54531623175 main jet 175 keihin 54531607040 idle jet 40 keihin 54531607042 idle jet 42 keihin 54531607045 idle jet 45 keihin 59031051085 starter jet 85 57331107100 idle air jet 100 keihin 59031017100 adjust screw cpl. fcr-mx 57331085000 buffer plate 57331009000 float cpl. 57331008000 arm pin float 54631220000 float needle 54531621000 clamp 57331155000 drain screw float chamber 57331060000 cover accelerator pump 57331011000 float chamber cpl. set 59031059000 coil spring 57331048000 starter valve cpl. 57331098000 breath.hose fcr-mx keihin cpl. 0965050103 flat head screw din0965-m 5x10 54531699000 plug m 18x1 57331062000 intermediate lever cpl. 57331056000 link lever 57331059000 spring link lever 57331159000 spring intermediate lever 57331038200 carburetor cover 06 57331087000 washer link lever 57331084000 e-clip 57331061000 rod accelerator pump 58431082100 ydnac-clamp 10173 (16mm) '98 59031013044 hose connector cpl. 0910100003 plug din0910-m 10x1 06031001410 sealing ring al din7603-10x14 59031040300 hose connector keihin 59031050100 engine breather tube 00 57331025000 stop screw cpl. fcr-mx 59031077200 tps-sensor fcrmx 190mm 2006 57331099000 gasket set fcr-mx keihin
CLUTCH
CLUTCH
ktm 59032000476 outer clutch hub 76-z/20-z 01 59032002250 inner hub 06 59032011100 lining disc 2mm 04 59032010100 intermediate disc 1mm 2002 59032003350 pressure cap with oil bore 06 59032005000 clutch spring 2,5x43mm 59032006050 spring retainer 6,2x12x18x5,2 59032010200 intermediate disc 1,4mm 2002 59032054200 push rod 7x189,6 mm 06 59032007000 half-washer 03 59032017000 supportwasher 25x35x1 0984060252 ah screw din6912 m6x25 0405252910 needle bear k 25x29x10 59032000033 primary gear 33-t 59032061044 output cylinder cpl. 27mm 03 0770300015 o-ring 30,00x1,50 nbr 70 50329050000 vent injektion hydr. clutch 59032066000 piston + o-ring + ball 27mm 54732064000 bleeder screw with cap 0015060353 hh collar screw m 6x35 ws=8 0015060203 hh collar screw m 6x20 ws=8 59032009000 stepped washer 03 59032065000 gasket for slave cylinder 59032004300 driving sleeve d=8, l=33 06 0993012000 circlip din7993-rw12 54637098200 axial washer as1226 12x26x1 54637097200 axial needle bearing axk 1226 50332054051 pressure piece 125-380 '98 0936181505 hexagon nut din0936-m18x1,5 r. 56532018000 lock washer 59032062000 hollow screw + copper gasket 59032011010 clutch kit 400-525 4t 06-12
Cooling system
Cooling system
ktm 59035007300 radiator l/s 45.407 03 59035008400 radiator r/s 45.409 03 59035024100 radiator hose l/s rad.-cyl. 03 59035124100 radiator hose r/s rad.-cyl. 03 54435024001 hose id 7,5 per meter 59035126100 radiator hose rad.-thermos. 04 59035025101 radiator hose secondary 04 59035025100 radiator hose thermos.-head04 59435017000 thermostat 70 degree 04 0770320020 o-ring 32,00x2,00 0016040183 screw for plastic d=4x18 59435013044 thermostat cpl. 70 degrees 04 10001020000 hose clamp gemi 18-29 58335099000 hose clamp gemi 10-16 50231005000 hose clamp ydnac 10119 11mm 0015060123 hh collar screw m 6x12 ws=8 0021060003 washer din9021-a 6,4 41001052000 rubber sleeve d=12mm 31007107001 pvc-hose 6x9 mm per meter 59035009000 radiat.cap 20,3psi (1,4bar) 03 5903504000004 radiator protection orange 03 5903504000030 radiator protection black 06 58035045000 thermoswitch 80-85 dg 0603142015 alu sealring din7603-14x20x1,5 58435041000 fan cpl. 12v lc4 2000 59035044000 fan cap 2001 58435044050 fan flap rubber lc4 2000 0081500181 screw for plastic d=5x18 0017060203 ejot pt screw k60x20 ws=6 59035041044 fan cpl. racing 2001 59011079000 fan wiring harness 2001 58011109105 fuse 5 a 2003
CRANKSHAFT, PISTON
CRANKSHAFT, PISTON
ktm 59030018500 no description available 59030015044 con.rod rep.set 250/520 rac.00 50330082000 cyl.roller bear.nj206 et2xcs46 59030055000 drive gear 32-t f.balanc.shaft 56030081200 thrust washer 30,5x45x0,30 56030081100 thrust washer 30,7x47x0,15 56030081000 thrust washer 30,5x45x0,10 0888030050 woodruff key din6888-3x5x13 0984060162 ah screw din7984-m 6x16 0760304772 sh.seal ring 30x47x7 bsl viton 59032000033 primary gear 33-t 59030029100 hh nur m20x1,5 ws=27 left 6946005 woodruff key 5x6,5 harded 0760142460 radial shaft seal 14x24x6 b 0471250120 circlip din0471-25x1,2 49030021000 collar nut m12x1 r/s 0137120000 spring washer din0137-b12 59030033000 piston pin bolt 20x15,8/12x50 59030074000 circlip c20x1,5 59030007000I piston i 95mm cpl. forged 2000 59030007000II piston ii 95mm cpl.forged 2000 58030631000 oil scraper ring 95mm 59030032000 rectangular ring 95/87,2x1,25
CYLINDER
CYLINDER
ktm 59030005000 cylinder 95mm 520 racing 00 59030035050 cylinder base gasket 0,5mm 59030023000 dowel sleeve 6x8x11.5 0015060403 hh collar screw m 6x40 ws=8 0015060453 hh collar screw m 6x45 ws=8 0402040980 needle rol.din5402 nrb 4x9,8 0603061001 cu-seal ring din7603-6x10x1 0015060103 hh collar screw m 6x10 ws=8
CYLINDER HEAD
CYLINDER HEAD
ktm 59036020144 cyl head cpl.450/520 03 59030036000 cylinder head gasket 95,3 mm 58036052200 valve cover rear 58036053000 valve cover gasket 0015060556 hh collar scr. m6x55 ws=8 10.9 0015060453 hh collar screw m 6x45 ws=8 0015060753 hh collar screw m 6x75 ws=8 0015060303 hh collar screw m 6x30 sw=8 0015060503 hh collar screw m 6x50 ws=8 59036025101 valve guide intake 59036026101 valve guide exhaust 77036044000 intake boot 06 59030061000 clamp d=56mm b=9mm m4x25 59436039000 exhaust flange cpl. 450/525 03 59036041000 gasket exhaust flange 0015060203 hh collar screw m 6x20 ws=8 0603061001 cu-seal ring din7603-6x10x1 0015060163 hh collar screw m 6x16 ws=8 59030023000 dowel sleeve 6x8x11.5 59036006090 vent screw m6x10 cpl. 58036065100 cu-seal ring 6 x 10 x 2 59036090000 washer 10,8x18,8x1,5 59035052000 water pump cover racing 2000 59035053000 water pump cover gasket 0,8mm 59036079100 cyl. head screw m10x158 ws=13
ENGINE CASE
ENGINE CASE
ktm 59030000444 engine case 2006 51030026100 dowel 17 x 13 x 12 49030090000 dowel 9,8 x 7 x 10 59030090000 hanger for vent hose 0014060153 hh collar screw m 6x15 ws=8 58030021000 oildrain plug w.mag. m 12x1,5 58038022000 cu-seal ring din7603-12x18x1,5 0908120153 threaded plug din 908 m12x1.5 59030024000 dowel 17 x 19 x 12 58038023300 pressure spring l=25mm d=1mm 58038028000 valve piston d=10mm 59030054000 jet 60 dellorto m6x0,75 59031050100 engine breather tube 00 59030022100 bleeder flange m12x1,5 ws=13 58030080000 locating screw m8 l=23 58030081000 cu-seal ring 8 x 14 x 3 0402025980 needle roller din5402 2,5x9,8 59030019000 oil level glass g 1777 y 58030020000 plug m 24x3 0770191015 o-ring 19,00x3,00 nbr 0402040980 needle rol.din5402 nrb 4x9,8 59030058000S oil jet 100 0125050003 washer din0125-a 5,3 0985050083 flat head screw din7985-m 5x 8 0015060083 hh collar screw m 6x8 ws=8 59030001090 no description available 0770120020 o-ring 12,00x2,00 nbr 70 59038014100 plug m16x1,5 59038015000 oil screen 11,8x44,5mm 0770090015 o-ring 9x1,5 nbr 0603121830 seal ring din7603 12x18x3 59030025100 gasket for clutch cover 59030039100 eng case gasket ns92-24 59030001100 clutch cover racing 2006 59030047100 chain damping plate rac. 2005 0015060453 hh collar screw m 6x45 ws=8 0015060603 hh collar screw m 6x60 ws=8 0015060303 hh collar screw m 6x30 sw=8 0015060353 hh collar screw m 6x35 ws=8 0015060753 hh collar screw m 6x75 ws=8 59030099000 gasket set cpl. racing 2000
EXHAUST MANIFOLD
EXHAUST MANIFOLD
ktm 59405007200 exhaust pipe 450-525 04 50305016000 ten.spring l=62mm ey.moveable 0015080253 hh collar screw m 8x25 ws=10 59405069000 bushing for exhaust support 03 54605068000 exhaust bracket rubber black 54603048000 range change metal nut m8
IGNITION SYSTEM
IGNITION SYSTEM
ktm 59030002000 ignition cover 4k3b 2000 59030040000 ignition cover gasket 0,8mm 59039104200 stator 4-k3-b 05 59039105200 flywheel 4k3b racing 2004 59039034000 pulse generator kokusan 4k3-a/b 59039031500 no description available 59039090100 spark plug connect. vd05eg03 59039093100 spark plug ngk dcpr8e 03 59030002050 support for wire 0084040063 cyl.head screw din0084-m 4x 6a 59439032100 wiring harness for cdi exc 04 59039006000 ignitioncoil 'ig5128 44011076100 cable tie 100/2,5mm black 49030090000 dowel 9,8 x 7 x 10 0015060353 hh collar screw m 6x35 ws=8 0015060303 hh collar screw m 6x30 sw=8 0015060203 hh collar screw m 6x20 ws=8 0015050163 hh collar screw m 5x16 ws=8 0014060103 hh collar screw m 6x10 ws=8 0015060163 hh collar screw m 6x16 ws=8
Kickstarter
Kickstarter
ktm 54833070044 kickstarter cpl. '03 54610052000 sprocket screw-ah m8x20 ws=6 54633037000 washer 8mm galvanized 0760193070 shaft seal ring 19x30x7 b 59033055000 driving hub 59033051039 kickstarter gear 39-t 0471170010 circlip din0471-17x1 0988172405 shim washer din0988-17x24x0,5 59033053000 intermediate gear 24-t 59033054000 kickstarter spring 59033074000 spring hanger 0015060123 hh collar screw m 6x12 ws=8 59033080000 shim 20x32x1 0471190120 circlip din0471-19x1,2 0405222610 needle bearing k 22x26x10 a 59033069000 bump part 58033031000 stop disk 22,2 x 30 x 1,5 58033028000 ratchet gear spring 1,2 mm 59033052000 ratchet gear kickstarter 0015060203 hh collar screw m 6x20 ws=8 59033050000 kickstarter shaft racing2000
LUBRICATING SYSTEM
LUBRICATING SYSTEM
ktm 59038002000 oil pump shaft 59038011010 oilpump rotor cpl. 10mm g-73r 59038011012 oilpump rotor 12mm g-95r/003 58438001000 oil pump gear 26-t 59038004000 oil pump cover l/s 59038003000 oil pump cover r/s 8mm 0015050163 hh collar screw m 5x16 ws=8 0984050122 ah screw din6912-m 5x12 59038041000 oil filter cover racing 58038005100 oil filter 59038046100 oil filter 0402251980 needlerol.din5402 nra 2,5x19,8 0402251180 needle roller din5402 2,5x11,8 58038030000 banjo bolt m8 x 1 din7643 59038029000 jet screw '100 0603082121 seal ring cu din7603- 8x12x1 59038035000 oil line steel case-cyl.head 0770400025 o-ring 40,00x2,50 nbr 70 59038017000 plug m20x1,5 ws=13 59038016000 oil screen 15x83mm 0770125015 o-ring 12,5x1,5 nbr 0770020170 o-ring 17,17x1,78 glo 58038007755 stop disk 8,1 x 15 x 0,5 0799060000 tab washer din6799-rs 6,0 58405098000 rubberbuffer 8x17x10 silenc'97
SHIFTING MECHANISM
SHIFTING MECHANISM
ktm 59034031000 shift lever cpl.racing 2000 0933060165 hh screw din0933-m 6x16 10.9 50232050001 steel washer 6,4x17x3 0760142460 radial shaft seal 14x24x6 b 54632095000 needle sleeve hk 1412 14x20x12 59034002000 shift fork 2./4.gear 2000 59034005044 shift shaft cpl. racing '03 59034003000 shift fork 1./3.gear 2000 54634050000 stop disk 14x30x1 54634014100 return spring 2,2mm '95 56534013100 tensioning spring 0,8mm 59034020000 shift rail 11,8x105mm 58038023200 pressure spring 0,9mm 50334018100 shifting roller 6x8x5,2 59034015044 shift loc'ing drum alu cpl.00 54634008044 sliding plate cpl. 0984060302 ah screw din6912 m 6x30 0625618050 ball bearing 61805 c3 54634024144 locking lever cpl '96 0015050203 hh collar screw m 5x20 ws=8 54634052300 sleeve for locking lever 59034023000 detent arm spring 2.3mm 59034019000 shift rail 11,8x89mm 59034001000 shift fork 5./6.gear 2000 59034012000 shiftroller 6-gear 54634020000 spring guide 0349000050 washer din7349-5x15x2 50233041000 pair of washers m 6 nordlock 0985050083 flat head screw din7985-m 5x 8 0125050003 washer din0125-a 5,3
Silencer
Silencer
ktm 59005082300 silencer sparky 04 59005082350 silencer housing sparky 04 59405079009 silencener connect. cap cpl.03 0137060003 spring washer din 137 b - 6 54605069000 bushing 7,5x12x28x7,8 '96 54605068000 exhaust bracket rubber black 54603048100 clip nut m6 0015060303 hh collar screw m 6x30 sw=8 50305016000 ten.spring l=62mm ey.moveable 0011480802 dummy rivet 4,8x 8,0 niro 0009050103 special screw m 5,0x10 58705078350 stuffingyarn 350 gramm '99 59005078076 stuffing yarn 560x340x76g 04 0770740015 o-ring 74,00x1,50 fkm 75sh
TIMING DRIVE
TIMING DRIVE
ktm 59036013000 timing chain 96 rolls 59036001000 timing chain guide racing 59036018000 securing guide racing 59036014000 timing gear 18-t 59036002000 timing chain tensioner 59036003050 gasket timing chain tensioner 59036003000 timingchain tensioner cpl.rac. 59036001050 spacer bushing 6,1x8,2x13,1 0015060203 hh collar screw m 6x20 ws=8 0015050163 hh collar screw m 5x16 ws=8 59036018050 supporting sleeve 5,2x7x10x7,7 0603061001 cu-seal ring din7603-6x10x1 0015060253 hh collar screw m 6x25 ws=8 59036010000 camshaft 590/5521 2000 59036011100 camshaft gear 2003 59036016000 auto decompression shaft 0984080103 ah screw din7984-m 8x10 59036082000 washer 26,7x34x1,3 59036081100 gasket support 0625062014 ball bearing 6201 59036017000 spring for autodecompression 0770291016 o-ring 29,10x1,60 nbr 70 0770020220 o-ring 25,12x1,78 nbr70 0760101843 shaft seal ring 10x18x4 bsl 59036013050 rivet link for timing chain 0402031780 needle rol.din5402 nrb 3x17,8 59035055144 water pump wheel cpl. rac.2001 0471100010 circlip din0471-10x1
TRANSMISSION I - MAIN SHAFT
TRANSMISSION I - MAIN SHAFT
ktm 59033001400 main shaft-zb 14-t 03 59033005034 no description available 0405222613 needle bear. k 22x26x13 tn 59033031000 stop disc 25,2x32x1,5 59033003032 no description available 0471250120 circlip din0471-25x1,2 59033030000 stop disc 25,2x32x1,5 59033006035 no description available 59033002021 solid gear 2.g 17-t '21 56033030000 stop disc 17,2x30x1 0625062035 ball bearing 6203 jr2 c3 0625062054 ball bearing 6205 c3 ntn
TRANSMISSION II - COUNTERSHAFT
TRANSMISSION II - COUNTERSHAFT
ktm 59033010000 no description available 59033012025 idler gear 2.g 31-t '25 0405222611 needle bear.k 22x26x10 divided 59033031000 stop disc 25,2x32x1,5 0471250120 circlip din0471-25x1,2 59033016026 sliding gear 6.g 21-t '26 59033030000 stop disc 25,2x32x1,5 59033014033 idler gear 4.g 26-t '33 59033013028 idler gear 3.g 28-t '28 59033015029 sliding gear 5.g 23-t '29 59033080000 shim 20x32x1 0405202612 needle bearing k 20x26x12 59033011030 idler gear 1.g 34-t '30 56033030000 stop disc 17,2x30x1 54633014100 spacer bushing 12mm 50033029015 front sprocket 15-t 50033029014 front sprocket 14-t 50033029013 front sprocket 13-t 59033034044 screw 10.9+spring washer 0770020220 o-ring 25,12x1,78 nbr70 0625062035 ball bearing 6203 jr2 c3 49030023000 cylindrical roller bearing nj205 0760324571 shaft seal ring 32x45x7 bslnbr
VALVE DRIVE
VALVE DRIVE
ktm 59036030000 intake valve d=35mm 59036031000 exhaust valve d=30mm 59036027000 valve-stem sealing racing 59036028244 valve spring kit (1x)rac 2001 59036033000 valve collet kk 6 h 59036062000 adjustment screw m6x0,75 59036062100 nut m6x0,75 59036056000 rocker arm shaft intake 59036057000 rocker arm shaft exhaust 59036061095 end cap rocker arm shaft 0770191016 o-ring 19,10x1,60 nbr 70 59036060010 shim alu 5,2x10x2 0912050083 shcs din 912 m5x8 59036050000 decompression shaft cpl. 0770051016 o-ring 5,10x1,60 nbr 70 59036059000 decompression lever spring 0471080000 circlip din0471- 8x0,8 59036060144 rocker arm intake cpl. 59036061144 rocker arm exhaust cpl.

Frame

DECAL
DECAL
ktm 52308290000 spoiler decal exc 06 59008291700 displaceme. sticker 525 exc 06
FORK LEGS WP USD 48
FORK LEGS WP USD 48
ktm 48600020S1 screw cap m51x1,5 cpl. 46810340 o-ring 45x2 nbr70 siliconized 48600018 adjuster rebound 48600020S1 screw cap m51x1,5 cpl. 40540603 steel ball d3 48600028 spring (1,7) l7,9 48600044 o-ring 6x1,5 nbr70 48600058 cross flat head screw m4x6 48600009 o-ring 3,7x1,6 nbr70 48600043 o-ring 12x1,5 nbr70 48600019 tube tap d4x25 48600492E outer tube l=577 d=54/60 48600016 round-wire snap ring 48x2 48600429S leading bush 48x52x12+8mm 48600013 supportwasher 50x57,6x1,5 48600399 shaft seal skf 48x57,8x9,5 black 48600070 snap ring sb58x1,5 acc drawing 48600400 dust cap d=48 58,4x11,8 48600428 du-bush d47xd49x20ddl02 48600437 inner tube d=48 l=595 48600380S1 stop 14,4x32,1x200 cpl. 48600092 adjustment tube l=517mm 48600409 piston rod d=14 l=551 m11x1 48600189 needle 6x42,6 rebound 48600046 o-ring 3x1,5 nbr70 48600033 spring (7,2) 4-23 needle 48600113 washer 32x42x2,5 plastic 48600053 preload bush 26,5x42x1,5 48600038 preload bush 26,5x42x10 48600037 preload bush 26,5x42x5 48600036 preload bush 42x26,5x2,5 91410017S spring 4,8n/mm set 91410016S spring 4,6n/mm set 91410015S spring 4,4n/mm set d=5,1mm 91410014S spring 4,2n/mm set d=5,0mm 91410013S spring 4,0n/mm set d=5,0mm 91410012S spring 3,8n/mm set d=4,9mm 91410011S spring 3,6n/mm set 48600021 spring retainer 33,5x43x3 48600383S screw sleeve m29,3x1 l=90 cpl. 48600239 o-ring 8x1,25 nbr70 siliconized 48600403 spring (15) 12-34,5 rebound 48600203 tap 6x45 rebound 35480377 spring (11,7) 1,5-8 valve 48600062 check valve 8x24x0,1 48600068 check valve 8x18x0,1 48600216 shim 8x22x0,10 48600215 shim 8x20x0,10 48600116 shim 6x24x0,10 delta 40540450 shim 6x9,5x0,30 40540415 shim 6x18x0,25 40540414 shim 6x16x0,25 40540403 shim 6x18x0,10 40540402 shim 6x16x0,10 40540401 shim 6x14x0,10 48600065 shim 6x20x0,10 48600064 shim 6x22x0,10 48600063 shim 6x24x0,10 48600060 pistonring 26x28x5 48600042 piston 6,05x27,65x12 rebound 40540486 nut m6x0,5 h6,5 waf10 rebound 48600081 tube 29,3x1x390 d=8,5mm 48600048 o-ring 46x2 nbr70 siliconized yellow 48600237S axle clamp l/s cpl. usd48 04 48600238S axle clamp r/s cpl. usd48 04 0015080253 hh collar screw m 8x25 ws=10 48600163 nut valve m6x0,5 h6,5 waf17 48600202 spring (8,5) l6,5 valve 48600152S1 tap compression cpl. 03 48600061 shim 8x24x0,40 48600047 piston 6x27,8x9 compression 46811499 o-ring 21x2 nbr70 35480320 o-ring 24x2 nbr70 48600152 tap compression 48600190 needle 10x11,6 compression 48600049 o-ring 8x2 nbr70 48600051 round-wire snap ring 12x1 din7993 a2 48600034 adjustment screw slot compression 48600004 copper disc 29,5x33,5x1 48600141 rubber cap 35x10 nbr80 48600401S1 fork oil sae5 5l 2005 T511 silicone grease f. dust stri R14013 repair-kit exc front fork06/07
FRAME, SUB FRAME
FRAME, SUB FRAME
ktm 5940310120030 frame exc rac.usa 'db06 54606004000 plug 37mm 50307012000 adh. foil transp. 80x80 mm 04 59001037000 special screw m8x26 ws=10 0934080003 hexagon nut din0934-m 8 50303089000 angle piece '97 55007016001 pvc-hose 7x10 per meter 59003013000 enginebrac.screw m10x123 ws=13 54310086100 self locking nut m10 cu ws=14 54803094100 frame protection set 05 0014050253 hh collar screw m 5x25 ws=6 54803092060 bush f. frame protection 03 54803092050 blind plug-in nut m5 wn 22a 03 0015060353 hh collar screw m 6x35 ws=8 59030060050 bushing f. sprocket cover rac. 59003040250 foot peg l/s silver 02 59003041250 foot peg r/s silver 02 54803044000 pin for foot ped 51.5x9.8 mm 54603041000 footrest spring l/s & r/s 0125100003 washer din 125 a 10.5 0094032253 pin din0094-3,2x25 steel 59403002344 sub frame cpl. exc+mxc 'm5 54510052100 sprocket screw-ah m8x26 ws=6 54610052000 sprocket screw-ah m8x20 ws=6 51103053000 chain sliding piece below '97 51103053051 bushing 8,2x10x20 0015080353 hh collar screw m 8x35 ws=10 54310086200 self locking nut m8 10.9 50203053000 chain roll d=30mm 0015080303 hh collar screw m 8x30 ws=10 36003014000 lock washer 8mm 74003021000 bushing 8.2 x 12 x 6 0625006087 grooved ball bear. 608 2rs c3 0125060003 washer din0125-a 6,4
FRONT BRAKE CALIPER
FRONT BRAKE CALIPER
ktm 59013015144 no description available at the moment 54613205000 repair kit 28mm 54613206000 repair kit piston 28mm 54613210100 bolt cpl. 6x56 54613212000 retaining plate set brembo 50313030100 brake pads 60013020000 bleeder screw with cap 54613218000 cup set short 0015080353 hh collar screw m 8x35 ws=10 42013226000 cu-seal ring din7603-10x16x1 42013026000 cu-seal ring din7603-10x16x1,5 50213025000 hollow screw m10x1x19
FRONT WHEEL
FRONT WHEEL
ktm 54809001544 front wheel 1,6x21' excel 06 5480901004491 front hub cpl. sx silver 03 54809011000 bea.spacertube 35x2 l=79,4 03 0625069068 gr.ball bear.6906 ddu2cg23s6nm 0760354771 shaft seal ring 35x47x7 tc 54809012000 spacer bushing f. fr. wheel 50309072228 spoke m4,5x228-15g 21' dde 50309072000 spoke nipple m4,5x0,75 8x21 54809070000 front rim 1,6x21' excel al7 50309073000 rim band 21 51009100100 rim lock vm1 (1,60') 50310090050 nut for wheel holder '96 54809060100 brake disc front d=260mm 03 59009062013 special screw m6x13 ws=8 10.9 54809081000 wh spin.fr. d=26 m24x1,5 03 54809082000 spindle screw m24x1,5 ws=27 03 54809081050 plug bushing ws=27 03 55003135000 plug for rim
HAND BRAKE CYLINDER
HAND BRAKE CYLINDER
ktm 54813001200 hand brake cylinder cpl. sx 06 50313003000 handbrake cyl.cover cpl.nature 54813008200 rep.set piston d=10mm 2006 50313005000 clamp cpl. nature 0015060253 hh collar screw m 6x25 ws=8 50313006100 lever screw cpl. 2001 54813002000 hand brake lever + spring '05 54813007000 adjusting screw cpl. sx 2005 50313004000 protection cap hand brake cyl. 59013010000 brakeho. front 1235mm 2000 50213025000 hollow screw m10x1x19 42013226000 cu-seal ring din7603-10x16x1 306054 brake fluid dot 4.0
HANDLEBAR, CONTROLS
HANDLEBAR, CONTROLS
ktm 59002001000 handlebar 28mm high 2000 54802013000 twist grip cover renthal 04 59402010000 throttle grip cpl. rac. 04 50311089200 short circuit button 02 54802039000 fixed grip renthal 04 4401107620004 cable tie 200/4,8 mm orange 44011076100 cable tie 100/2,5mm black 50301089000 spacer bushing 6x10x5 59002030200 master cylinder cpl. racing 04 54602031000 clutch lever short cpl. 2003 59002031000 clutch lever long cpl. 2003 59002032100 rep.kit piston 9,0mm rac. 2004 50302033100 cover hyd.clutch 2t 2000 50302034000 rubber for reservoir '98 59002035000 spring for clutch lever 03 50302036200 oil for hyd. clutch 100 ml 50302037000 protect.cap for lever perch'98 50302038000 lever screw cpl. 125-200 '98 50302030150 clamp with pin 2000 0015060203 hh collar screw m 6x20 ws=8 0965040123 flat head screw din0965-m 4x12 59032063100 clutch pipe racing 2003 59411074000 starter control 04 59002091300 thr.cable'open-close
REAR BRAKE CALIPER
REAR BRAKE CALIPER
ktm 54813080144 brake caliper rear cpl. 2005 50313081200 repair kit sealing rings 26mm 54813082000 bolt set for brake caliper 03 54813090300 brake pads 54813083000 brake piston 26mm 2003 54813018000 retaining spring set 2003 54613218000 cup set short 54813070000 brake hose rear 655mm 03 54813020000 bleeder hollow screw m10x1 42013226000 cu-seal ring din7603-10x16x1
REAR BRAKE CONTROL
REAR BRAKE CONTROL
ktm 54813060100 rear brake cylinder cpl. 2004 54813061200 repair kit piston 13mm 06 54813062100 rear brake cyl. cover cpl. 04 54813063000 foot-brake cyl. gasket sx 03 54813020100 banjo bolt m10x1x19 black 54813070000 brake hose rear 655mm 03 42013226000 cu-seal ring din7603-10x16x1 54813050044 foot brake lever cpl. 03 54813051000 step plate for brake lever 0015050123 hh collar screw m 5x12 ws=8 54603062000 return spring for brakelever 0015060203 hh collar screw m 6x20 ws=8 54813056000 push rod l=28mm 03 0934060003 hex nut din 934 m6 54813055000 swivel head ka6 03 0912100406 ah screw din6912 m10x40 10.9 59001037000 special screw m8x26 ws=10 46030045000 flanged nut m8 ws10 0625060002 deep groove ball bearing skf 6000-2rs1 54630044000 collar nut m10 ws=13 0015060123 hh collar screw m 6x12 ws=8 54813064200 bellows for repair kit 06 306054 brake fluid dot 4.0
REAR WHEEL
REAR WHEEL
ktm 54810001544 rear wheel 2,15x18' excel 06 5481001004491 rear wheel hub cpl. sx,exc03 59010011000 bush. spacer tube 121,5mm 01 0625060058 gr.ball bear.6005 ddu2cg23s6nm 0472047175 circlip din0472-47x1,75 0760324771 shaft seal ring 32x47x7 bsl 54610016000 bushing for hub 50310072195 spoke m5x195-10g 18' dde 58309072000 spoke nipple m5-ta (8x21mm) 54810070000 rear rim 2,15x18' excel al7 54810060000 brake disc rear d=220mm 03 59009062013 special screw m6x13 ws=8 10.9 50310073200 rim band 18' and 19 5831015104830 sprocket 48-z. black 58310151049 rear sprocket 49-t 54510052100 sprocket screw-ah m8x26 ws=6 54310086200 self locking nut m8 10.9 50310165118 chain 5/8x1/4' mx 50310800118 chain z-ring 5/8x1/4 50310166000 connecting link f. 50310165118 50310366000 connecting link f. 50310800118 50310866000 master link for 50310800118 54010100100 rim lock vm3 (2.15') 50310090050 nut for wheel holder '96 55003135000 plug for rim 50210086000 covering cap sfl16 50310085044 wh. spindle re. cpl.265mm 00 50310084000 chain tensioner r/s 2000 50304040100 screw m10x1.25x50 ws10 58414030000 hh collar nut m10x1,25 ws=13 50310099000 hexagon nut m20x1,5 '98
SHOCK ABSORBER
SHOCK ABSORBER
ktm 0015120556S hh collar m12x55 ws=13 06 12187B06 monoshock 400-525 exc rac. 06
SHOCK ABSORBER DISASSEMBLED
SHOCK ABSORBER DISASSEMBLED
ktm 50180429 monoshock top h=30,5 m54x1 50180301S3 mcc-compr.damp.control cpl. 04 46180007 distance bush 12x15/18/24,5x10,5 46180003 seal ring 19,5x26x3 50180168 round-wire snap ring 25x1 50180005 ball joint bearing 15x25x13 50180095 hs cylinder-head screw r1/8 l8 46810016 o-ring 48x2 nbr70 siliconized 52000041 wp caution (pds ktm) 58x83 50180479 reserv. screw l=120 d=52 black 46180014 o-ring 41x5 viton75 46180002 piston 52mm reservoir 46180015 pistonring 47,5x50,5x3,9 50180344 reservoir cap d=58 46810893 o-ring 5,28x1,78 nbr70 black 36120151 hs lock screw m5x6 46811208 rubber cap do not open 22x5,5 nbr 50180097 o-ring 52x2 nbr70 50180177 springwasher 8,2x16x0,6 50180488 needle d=11,4 d=6, l=57 50180437 screw cap m20x1 d=11,5 h=5 50180270 lock washer 50180430 tube pds l=198 50180133 circlip 50x1,5 50180081 spring guide 54,15x60x40 50180433 spring retainer m56x1 0912050303 ah screw din0912-m 5x30 50180114 intermediate washer spring 61,7x78x1,5 91210045 spring 250 69n/mm (62) orange 91210046 spring250 72n/mm d12,5 (62)ora 91210047 mainspring (62) 76-250 damper orange 91210048 spring250 80n/mm d12,5 (62)ora 91210049 spring 250 84n/mm (62) orange 50180273 round-wire snap ring 58,5x2 50180463S spring ret. d=80 w. o-ring 05 50180352 o-ring 66,27x1,78 viton70 50180141 piston rod nut 16x1 50180099 o-ring 44x,17x1,78 viton70 50180135 piston ring 47,95x49,95x8 50180210 washer 16x21x1 50180058 shim 16x36x0,20 50180057 shim 16x34x0,2 50180056 shim 16x32x0,2 50180055 shim 16x30x0,20 50180034 shim 16x20x0,30 50180446 piston 6+6x3,5/4,5 50180069 shim 16x40x0,25 50180056 shim 16x32x0,2 50180034 shim 16x20x0,30 50180485 holder d=16 m16x1 l=48 50180499 backplate d=23 d=16 h3 50180034 shim 16x20x0,30 50180026 shim 16x26x0,20 50180067 shim 16x36x0,25 50180058 shim 16x36x0,20 50180057 shim 16x34x0,2 50180056 shim 16x32x0,2 50180055 shim 16x30x0,20 50180054 shim 16x28x0,2 50180045 shim 16x28x0,15 50180061 shim 16x52x0,2 50180056 shim 16x32x0,2 50180057 shim 16x34x0,2 50180054 shim 16x28x0,2 50180055 shim 16x30x0,20 50180060 shim 16x40x0,2 50180059 shim 16x38x0,20 50180058 shim 16x36x0,20 50180071 shim 16x44x0,25 50180070 shim 16x42x0,25 50180069 shim 16x40x0,25 50180068 shim 16x38x0,25 50180034 shim 16x20x0,30 50180233 rebound disc 16x34x5 h2 50180311 piston 16x49,6x13,5 50180486 piston rod d=18 l=146 m16x1 50180200 bush m8x1 50180157 o-ring 7x1,5 viton70 green 50180439 needle seat m8x1 d=5,5 05 50180489 tube m8x1 l=145,4 48600049 o-ring 8x2 nbr70 50180279 bush 5/8,2/7x9,5/16,8x23 50180490 no description available 46811265 o-ring 2,2x1,6 viton75 green 50180435S adaptor cpl. d=50 h=29 50180113 washer 18,5x43,7x6 50180107 rubber pad rebound 27x48x8 nbr80 50180102 washer 18x22,5x1,5 plastic 50180101 x-ring 18x2,62 viton70 50180103 o-ring 41x5 nbr70 46180119 guide bushing 18x20x12 50180082 dirt scarper 18mm 50180126 round-wire snap ring 53x1,75 50180487 cover d=50 50180480 rubber pad 17x58x59 50180481 nut m18x1 h8 waf24 50180484 fork part l=55,5b=32,5d=12 50180105 threaded bush m12 d20 50180297 rubber plug 8x3,5 nbr50 40540603 steel ball d3 48600028 spring (1,7) l7,9 50180281 hh screw m14x9 50180222 o-ring 4x1,5 nbr70 50180434 adjustment screw slot 50180466S1 shock absorber fluid 5 lt 05 R12011 repair kit gasket 5018 pds 06
SIDE STAND
SIDE STAND
ktm 50303023280 bushing with screw exc usa 50303023000 side stand l=377mm '98 50303023052 bolt side st.spring m5 exc'98 50303026100 side stand bracket cpl. 2002 50303018000 rubber l=145mm 50303024000 sidestand spring 125-380exc'98 54310086200 self locking nut m8 10.9
SWING ARM
SWING ARM
ktm 59404230144 swingarm cpl. 05 50304066100 chain guard 05 72210079000 bucket 59004031100 needle bearing hk2212v 59404032000 bearing sleeve 17x22x38,7 03 54804034000 bucket f. shaft seal ring 03 0760253270 radial shaft seal 25x32x7 54603036000 stop disk 22,2x31,7x1 50304090044 pivot bearing+bush. pds '99 54607066100 chain guide rear '94 54607070144 retaining plate cpl. 54611076100 retain.clamp for brake hose'96 54804037000 swingarm bolt m16x1,5 03 54804038000 self lock.nut m16x1,5 ws=19 03 58404041100 closing cover round 03 50304060100 no description available 0985060003 self lock. nut din0985-m 6 0021060003 washer din9021-a 6,4 50329000044 tool bearing mounting pds 0009050103 special screw m 5,0x10 0015060103 hh collar screw m 6x10 ws=8 0015060163 hh collar screw m 6x16 ws=8 0015060503 hh collar screw m 6x50 ws=8
TANK, SEAT, COVER
TANK, SEAT, COVER
ktm 5940701300044 fuel tank cpl.rac 9,5l usa 06 50307011000 screw seat fastening d=6x23/18 50307014000 tank roller 12x26x12 '98 0015060123 hh collar screw m 6x12 ws=8 7800700804430 tank plug black 7800700804404 tank plug orange/black 77007008044 filler cap cpl. 05 31007107001 pvc-hose 6x9 mm per meter 51030022000 angle piece 90 degree m10x1 59003001055 suport bushing tankroller 0015060453 hh collar screw m 6x45 ws=8 54807004000 gas cock on/off/res 03 0770110021 o-ring 11x2 viton 0017060203 ejot pt screw k60x20 ws=6 58031005000 clamp ydnac 10128 12mm 59007016000 fuel hose 7,5x13mm 54807040400 seat black without ktm-logo 05 54807040450 seat cov.black without logo 05 5480805100004 spoiler r/s orange 05 5480805000004 spoiler l/s orange 05 50308052000 bush for spoiler 6x11x16x5 mm 0015060203 hh collar screw m 6x20 ws=8 0017060204 ejot pt screw k60x20 alu ws=6 59029099000 no description available
Telescopic fork
Telescopic fork
ktm 14187B06LS fork leg l/s wp48 exc, xc 06 14187B06RS fork leg r/s wp48 exc, xc 06 0015080253 hh collar screw m 8x25 ws=10 0015080303 hh collar screw m 8x30 ws=10 0015080353 hh collar screw m 8x35 ws=10 0912100250 ah screw din6912-m10x25,10.9 0017060203 ejot pt screw k60x20 ws=6 59001132120 bot.trip.cl.cpl x=20mm/d=60mm 50101033100 fork tube l=244 '91 59001034120 top triple clmp x=20mm/d=54mm 54801036000C1 steering head screw m20x1,5 ws_27 59001038200 handlebar clamp d=28mm 2000 59001039100 handlebar support 28mm sc'99 54201081100 tapered roller bearing cpl. 06 54601084100 o-ring support w. sealing lip 54601184000 stearing head gasket top 5900108510004 clamp f.speed.cable orange 06 54201086000 steering head cover 59001092050 special screw m6x12,5 ws=8 5900109400004 fork prot. l/s +r/s org 02 00050000920 handlebar support kit 00050000930 stearing head rep. kit 06-15

Electric

Electric starter
Electric starter
ktm 59040001000 starter motor 59040022258 gear wheel 54633090000 stop disk 17,2x25x1 0471170010 circlip din0471-17x1 59040016000 torque limiter 06 0405101310 needle bearing k 10x13x10 02 59040029000 bearing bolt 59040025000 free wheel hub 0912060106 ah screw din0912-m 6x10 10.9 0618301617 needle bearing hk 3016 b 58440026000 free-wheel fwd 332008 bls 59040020175 freewheel gear 0015060203 hh collar screw m 6x20 ws=8 0770250030 o-ring 25,00x3,00 nbr 70
LIGHTING SYSTEM
LIGHTING SYSTEM
ktm 54814001000 head light cpl. 2005 54814001050 rubber cap for head light 05 44111038000 bilux-bulb 12v 35/35w ba20d 0081500181 screw for plastic d=5x18 0014050603 hh collar screw m 5x60 ws=6 54808008000 spacer hose f. head light mask 49011435100 bulb 12v 5w (w2,1x9,5d) phil. 54811001050 cable for head light 2005 50311076000 wiring harness rear 125-380'98 58414042000 bulb 12v 21/5w (bay15s)reinfo. 50314041200 rear light lens 04 54811076050 lamp holder 04 0017060203 ejot pt screw k60x20 ws=6
MASK, FENDERS
MASK, FENDERS
ktm 5480800701004 start number plate orange 03 5480800100004 head light mask orange 2005 54808019000 brake hose guide black 03 0017060204 ejot pt screw k60x20 alu ws=6 0014060153 hh collar screw m 6x15 ws=8 50211086000 mask rubber ufo wp '95 5030801030004 fender front wide orange 03 54808020000 spacer bushing 03 0014060203 hh collar screw m 6x20 ws=8 50308009100 fender brace black '99 50308009050 screw fend.brace m8x9 ws=17 50308009051 nut fender brace m8 ws=17 58412080100 reflector yellow '99 5480801300004 rear part sx orange 03 5480801310004 rear part exc orange 04 50314057050 collar nut m12x1/ws17 h=5mm 54807048000 bushing for seat fastening 03 0015060253 hh collar screw m 6x25 ws=8 50308052000 bush for spoiler 6x11x16x5 mm 0015060163 hh collar screw m 6x16 ws=8 59003001099 metamoll 90x45x3mm 03 54808015000 number plate carrier short 04 50308052100 bush for fender 6x11x20x5 mm 0017060203 ejot pt screw k60x20 ws=6
SPEEDOMETER
SPEEDOMETER
ktm 54814069000 speedometer km/h f. 21' 2005 54814069010 battery cover f. speedom. 2005 58314068000 battery f. speedom. m.a.e. 02 54814069020 speedometer top part 05 54814068100 cable for digital speedom. 06 55011022100 clamp d=6/8mm, black 54814069050 magnet for digital speedom. 03 0471009104 circlip din0471- 9x1 inox 0021050003 washer din 9021 a - 5.3 54814060000 speedometer bracket 05 0016050121 screw for plastic 50x12 58214069051 rubber grommet 16x10.8x3 31008060000 rubber grommet d=8mm open 0014060253 hh collar screw m 6x25 ws=8 58314060050 spacer bushing for speedometer holder 55011599000 pull switch loose 54814060050 spec. nut f. pull switch ws=17 50210086000 covering cap sfl16
WIRING HARNESS
WIRING HARNESS
ktm 59411075100 wiring harness racing usa 05 80011034000 regulator rectifier assembly 4401107620004 cable tie 200/4,8 mm orange 44011076305 cable tie 300/4,8mm black 58011109110 fuse 10 a 2000 57013072100 wiring holder 16mm 58111076000 cable support khs nr.150-47610 58511053000 battery 12v 4ah ytx5l-bs 50303018000 rubber l=145mm 59011055100 battery carrier plast.black 05 58711086000 wiring harness battery duke'99 58211058000 starter relay 12v '99 58411059100 startercable 700 mm '97 58411097100 ground cable d=6mm l=140mm '97 58411098100 contact washer m6 vsv-k6 58440099000 protection cap f. starter eng. 0985060003 self lock. nut din0985-m 6 0902060083 ah oval screw iso 7380 m 6x8 0014060103 hh collar screw m 6x10 ws=8 0015060123 hh collar screw m 6x12 ws=8 0017060203 ejot pt screw k60x20 ws=6

Tools

Special tools
Special tools
ktm 56012001044 assy support with engineholder 59029002000 engine holder for racing 2000 59029020000 rivetting tool timing chain 59029005010 mounting sleeve seal ring 51012011000 special circlip plier 59029021044 extractor prim. gear cpl. 59829015075 piston r. compressor d=75mm 02 58012015095 piston ring compressor d=95mm 58012015089 piston ring compressor d=89mm 6899785 loctite 243 blue 5 ml 15112017000 bushing extractor 15112018000 intern.bear.puller 12-16 mm 15112018100 intern.bear.puller 18-23 mm 15112018200 intern.bear.puller 5-7 mm 59029026006 limit plug gauge f.valve guide 59029035000 mounting ring for inner clutch 59029036000 protection cover f.main shaft 59029033000 extractor for timing gear 59029019000 valve spring lever 58429037037 mounting tool inner ring nj206 59031017200 no description available 58012009000 flywheel extractor 309098 silicon gasket three-bond 51012012000 holding spanner for sprocket 59029072000 spark plug wrench 13/16 50329050000 vent injektion hydr. clutch 58429059000 loctite 648 green 24ml 59029003100 clutch holder racing 2004 59029034000 wrench fmixture control screw 59029018000 press punch valve guide

Servicing my KTM 525 EXC G Racing USA

Your KTM 525 EXC G Racing USA well maintained means saving money! We have set up a special page for products that can extend the life of your engine. Products such as brakes, brake discs, air filters and lubricants can be found here! We also have an extensive range of accessories for the KTM 525 EXC G Racing USA. Do you want to start your upcoming motorcycle ride right? Then take a look at our range of accessories and parts for the maintenance of your motorcycle!

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KTM 525 EXC G Racing USA parts KTM 525 EXC G Racing USA parts

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Take a look at our all our parts for the KTM 525 EXC G Racing USA 2006. In addition to the original Ktm parts, PartsRepublik has also selected the best maintenance parts for your KTM 525 EXC G Racing USA 2006. Please note, the image of the model may be wrong. Please let us know if this is the case. All of the items below will fit on the KTM 525 EXC G Racing USA 2006.

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