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All original and replacement parts for your KTM 525 KTM Sportquad USA 2007.

Order all the KTM 525 KTM Sportquad USA 2007 parts here:

All original and replacement parts for your Ktm.

Take a look at our all our parts for the KTM 525 KTM Sportquad USA 2007. In addition to the original Ktm parts, PartsRepublik has also selected the best maintenance parts for your KTM 525 KTM Sportquad USA 2007. Please note, the image of the model may be wrong. Please let us know if this is the case. All of the items below will fit on the KTM 525 KTM Sportquad USA 2007.

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The exploded views:

Drawings with the term "0024060123"

Cooling system
Cooling system
ktm 59435017000 thermostat 70 degree 04 0770320020 o-ring 32,00x2,00 0016040183 screw for plastic d=4x18 83035090000 cooling water hose system r/s 83035027000 preformed hose radiator-cyl. 60035067001 hose 6x10 epdm 03 83035065000 expansion tank 60035068000 angle connection expans. tank 60035066000 plug f. expansion tank 60035069000 rubber grommet 6x9x13mm 04 60038039000 distance holder 10/10 black 58031005000 clamp ydnac 10128 12mm 60035041000 fan l/s 03 0024060206 hh collar screw m6x20 tx30 83035041000 fan cowl atv 54603048100 clip nut m6 83035010000 radiator atv 2008 83035040000 radiator protector 60035001000 special screw m6x21 ws=8 0017060203 ejot pt screw k60x20 ws=6 0017060303 special screw t60 6x30 ws=6 59035009000 radiat.cap 20,3psi (1,4bar) 03 41001052000 rubber sleeve d=12mm 83035042000 air conduction cowl atv 0024060123 collar screw m6x12 tx 10001020000 hose clamp gemi 18-29 83035045000 thermoswitch 80-85 dg

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Motor

BALANCER SHAFT
BALANCER SHAFT
ktm 59030057044 balancer shaft cpl. rac. 2001 0625160040 grooved ball bear. tm 16004 c3 0760142460 radial shaft seal 14x24x6 b
CARBURETOR
CARBURETOR
ktm 83031001000 carburetor fcr-mx 3925h,tps 08 57331027044 carburetor cover with gasket 57331046100 throttle shaft cpl. 06 83031046050 coil spring throttle shaft atv 76231035051 link arm throttle valve cpl.07 57331035100 throttle valve cpl. fcrmx 2007 59031035050 bushing throttle valve 57331035153 gasket plate throttle valve 04 59031035052 gasket washer throttle valve 57331034100 jet needle keihin obekp 57331034200 jet needle keihin obekq 57331034300 jet needle keihin obekr 57331034400 jet needle keihin obeks 57331034500 jet needle keihin obekt 59031029000 bar clip 57331032000 needle set screw cpl. 59031121000 needle jet fcr-mx 54531623165 main jet 165 keihin 54531623168 main jet 168 keihin 54531623170 main jet 170 keihin 54531623172 main jet 172 keihin 54531623175 main jet 175 keihin 54531623178 main jet 178 keihin 54531623180 main jet 180 keihin 54531607045 idle jet 45 keihin 54531607042 idle jet 42 keihin 54531607040 idle jet 40 keihin 54531607038 idle jet 38 keihin 59031051085 starter jet 85 57331107100 idle air jet 100 keihin 59031017100 adjust screw cpl. fcr-mx 57331085000 buffer plate 57331009000 float cpl. 57331008000 arm pin float 57331075100 hot-starter valve cpl. 06 54631220000 float needle 54531621000 clamp 76231155000 drain screw + o-ring 57331060000 cover accelerator pump 57331057100 diaphragm accelerator pump 78031011000 float chamber cpl. 08 54631085000 jet power jet closed keihin 59031059000 coil spring 77031048000 starter valve short cpl. 57331098000 breath.hose fcr-mx keihin cpl. 83031094000 screw for cover 54531699000 plug m 18x1 57331062000 intermediate lever cpl. 57331056000 link lever 57331059000 spring link lever 57331159000 spring intermediate lever 83031038000 cover, gasket, hose 57331087000 washer link lever 57331084000 e-clip 83031038001 gasket for carburetor cover 57331061000 rod accelerator pump 58431082100 ydnac-clamp 10173 (16mm) '98 59031013044 hose connector cpl. 0910100003 plug din0910-m 10x1 06031001410 sealing ring al din7603-10x14 59031040300 hose connector keihin 83031050000 engine breather tube 57331025000 stop screw cpl. fcr-mx 59031077200 tps-sensor fcrmx 190mm 2006 57331099000 gasket set fcr-mx keihin
CLUTCH
CLUTCH
ktm 83032000078 clutch cage 75 t 59032002500 inner hub - racing 2007 59032011100 lining disc 2mm 04 59032010100 intermediate disc 1mm 2002 59032003500 pressure cap with oil bore 07 59032005000 clutch spring 2,5x43mm 59032006050 spring retainer 6,2x12x18x5,2 59032010200 intermediate disc 1,4mm 2002 83032054000 push rod l=201mm 07 59032007000 half-washer 03 59032017000 supportwasher 25x35x1 0984060252 ah screw din6912 m6x25 0405252910 needle bear k 25x29x10 83032022031 primary gear 31t cpl. 59032061044 output cylinder cpl. 27mm 03 0770300015 o-ring 30,00x1,50 nbr 70 50329050000 vent injektion hydr. clutch 59032066000 piston + o-ring + ball 27mm 54732064000 bleeder screw with cap 0025060306 hh collar screw m6x30 tx30 0015060203 hh collar screw m 6x20 ws=8 59032009000 stepped washer 03 59032065000 gasket for slave cylinder 59032004300 driving sleeve d=8, l=33 06 0993012000 circlip din7993-rw12 54637098200 axial washer as1226 12x26x1 54637097200 axial needle bearing axk 1226 50332054051 pressure piece 125-380 '98 0936181505 hexagon nut din0936-m18x1,5 r. 56532018000 lock washer 59032062000 hollow screw + copper gasket 59032011010 clutch kit 400-525 4t 06-12
Clutch cover
Clutch cover
ktm 49030090000 dowel 9,8 x 7 x 10 0402025980 needle roller din5402 2,5x9,8 59030019000 oil level glass g 1777 y 58030120000 oil filler cap m24x3 w. o-r 0770191015 o-ring 19,00x3,00 nbr 59030001090 no description available 5903002600025 outer clutch cover 08 59030025200 clutch cover gasket 8303000103325 clutch cover cpl. grey 0760142460 radial shaft seal 14x24x6 b 0984060163 ah screw din6912-m 6x16 59030027000 gasket f. outer clutch cov. 06 0015060303 hh collar screw m 6x30 sw=8 0015060353 hh collar screw m 6x35 ws=8 83033056000 kick-starter plug 0770160021 o-ring 16,00x2,00 viton 0471190120 circlip din0471-19x1,2
Cooling system
Cooling system
ktm 59435017000 thermostat 70 degree 04 0770320020 o-ring 32,00x2,00 0016040183 screw for plastic d=4x18 83035090000 cooling water hose system r/s 83035027000 preformed hose radiator-cyl. 60035067001 hose 6x10 epdm 03 83035065000 expansion tank 60035068000 angle connection expans. tank 60035066000 plug f. expansion tank 60035069000 rubber grommet 6x9x13mm 04 60038039000 distance holder 10/10 black 58031005000 clamp ydnac 10128 12mm 60035041000 fan l/s 03 0024060206 hh collar screw m6x20 tx30 83035041000 fan cowl atv 54603048100 clip nut m6 83035010000 radiator atv 2008 83035040000 radiator protector 60035001000 special screw m6x21 ws=8 0017060203 ejot pt screw k60x20 ws=6 0017060303 special screw t60 6x30 ws=6 59035009000 radiat.cap 20,3psi (1,4bar) 03 41001052000 rubber sleeve d=12mm 83035042000 air conduction cowl atv 0024060123 collar screw m6x12 tx 10001020000 hose clamp gemi 18-29 83035045000 thermoswitch 80-85 dg
CRANKSHAFT, PISTON
CRANKSHAFT, PISTON
ktm 59030118000 crankshaft cpl. 07 59030015044 con.rod rep.set 250/520 rac.00 50330082000 cyl.roller bear.nj206 et2xcs46 59030055000 drive gear 32-t f.balanc.shaft 56030081200 thrust washer 30,5x45x0,30 56030081100 thrust washer 30,7x47x0,15 56030081000 thrust washer 30,5x45x0,10 0888030050 woodruff key din6888-3x5x13 0984060162 ah screw din7984-m 6x16 0760304772 sh.seal ring 30x47x7 bsl viton 83032022031 primary gear 31t cpl. 59030029100 hh nur m20x1,5 ws=27 left 6946005 woodruff key 5x6,5 harded 0760142460 radial shaft seal 14x24x6 b 0471250120 circlip din0471-25x1,2 49030021000 collar nut m12x1 r/s 0137120000 spring washer din0137-b12 59030033000 piston pin bolt 20x15,8/12x50 59030074000 circlip c20x1,5 59030007000I piston i 95mm cpl. forged 2000 59030007000II piston ii 95mm cpl.forged 2000 58030631000 oil scraper ring 95mm 59030032000 rectangular ring 95/87,2x1,25
CYLINDER
CYLINDER
ktm 59030005000 cylinder 95mm 520 racing 00 59030035050 cylinder base gasket 0,5mm 59030023000 dowel sleeve 6x8x11.5 0015060403 hh collar screw m 6x40 ws=8 0015060453 hh collar screw m 6x45 ws=8 0402040980 needle rol.din5402 nrb 4x9,8 0603061001 cu-seal ring din7603-6x10x1 0015060103 hh collar screw m 6x10 ws=8
CYLINDER HEAD
CYLINDER HEAD
ktm 83036020144 cylinder head cpl. atv 07 59030036000 cylinder head gasket 95,3 mm 58036052200 valve cover rear 58036053000 valve cover gasket 0015060556 hh collar scr. m6x55 ws=8 10.9 0015060453 hh collar screw m 6x45 ws=8 0015060753 hh collar screw m 6x75 ws=8 0015060303 hh collar screw m 6x30 sw=8 0015060503 hh collar screw m 6x50 ws=8 59036025101 valve guide intake 59036026101 valve guide exhaust 59436044100 no description available at the moment 59030061000 clamp d=56mm b=9mm m4x25 59436039000 exhaust flange cpl. 450/525 03 59036041000 gasket exhaust flange 0015060203 hh collar screw m 6x20 ws=8 0603061001 cu-seal ring din7603-6x10x1 0015060163 hh collar screw m 6x16 ws=8 59030023000 dowel sleeve 6x8x11.5 59036006090 vent screw m6x10 cpl. 58036065100 cu-seal ring 6 x 10 x 2 59036090000 washer 10,8x18,8x1,5 59035052000 water pump cover racing 2000 59035053000 water pump cover gasket 0,8mm 59036079100 cyl. head screw m10x158 ws=13
ENGINE CASE
ENGINE CASE
ktm 83130000033 engine case with bearing cpl. 51030026100 dowel 17 x 13 x 12 59030090000 hanger for vent hose 0014060153 hh collar screw m 6x15 ws=8 58030021000 oildrain plug w.mag. m 12x1,5 58038022000 cu-seal ring din7603-12x18x1,5 75030010000 case bush 0908120153 threaded plug din 908 m12x1.5 59030024000 dowel 17 x 19 x 12 58038023300 pressure spring l=25mm d=1mm 58038028000 valve piston d=10mm 60030064070 oil jet 70 m6x0,75 ws8 03 58431082100 ydnac-clamp 10173 (16mm) '98 83031050000 engine breather tube 59030022100 bleeder flange m12x1,5 ws=13 0015080123 hh collar screw m 8x12 ws=10 58030081000 cu-seal ring 8 x 14 x 3 0402040980 needle rol.din5402 nrb 4x9,8 0770120020 o-ring 12,00x2,00 nbr 70 59038014100 plug m16x1,5 59038015000 oil screen 11,8x44,5mm 0770090015 o-ring 9x1,5 nbr 0603121830 seal ring din7603 12x18x3 0015060453 hh collar screw m 6x45 ws=8 0015060603 hh collar screw m 6x60 ws=8 0015060303 hh collar screw m 6x30 sw=8 0015060753 hh collar screw m 6x75 ws=8 0015060653 hh collar screw m 6x65 ws=8 83030099000 gasket set cpl. atv 2007 83034046000 support 0025080306 hh collar screw m8x30 0025060306 hh collar screw m6x30 tx30 54803096000 sprocket cover 250 sx 07 59030058000S oil jet 100 54803096010 sprocket cover kit
IGNITION SYSTEM
IGNITION SYSTEM
ktm 8303000220025 ignition cover grey 83030040000 ignition cover gasket 83039004000 stator 83039005000 rotor 59039034000 pulse generator kokusan 4k3-a/b 59039093100 spark plug ngk dcpr8e 03 59030002050 support for wire 0084040063 cyl.head screw din0084-m 4x 6a 44011076100 cable tie 100/2,5mm black 0402040980 needle rol.din5402 nrb 4x9,8 0012080303 ah screw din6912-m 8x30 0015060303 hh collar screw m 6x30 sw=8 0015050163 hh collar screw m 5x16 ws=8 83039031100 cdi-box atv 525 0023060123 collar screw m6x12 tx 83039032000 wiring har. f. cdi-box 525 atv 59039006000 ignitioncoil 'ig5128 0025060166 hh collar screw m6x16 tx30 59039090100 spark plug connect. vd05eg03
LUBRICATING SYSTEM
LUBRICATING SYSTEM
ktm 83038002000 oil pump shaft 59038011010 oilpump rotor cpl. 10mm g-73r 77038011000 oilpump rotor 15mm g-164 58438001000 oil pump gear 26-t 59038004000 oil pump cover l/s 59038003000 oil pump cover r/s 8mm 0015050163 hh collar screw m 5x16 ws=8 0984050122 ah screw din6912-m 5x12 59038041000 oil filter cover racing 58038005100 oil filter 59038046100 oil filter 0402251980 needlerol.din5402 nra 2,5x19,8 0402251180 needle roller din5402 2,5x11,8 58038029000 banjo bolt m8x1 59038029000 jet screw '100 0603082121 seal ring cu din7603- 8x12x1 59038035000 oil line steel case-cyl.head 0770400025 o-ring 40,00x2,50 nbr 70 59038017000 plug m20x1,5 ws=13 59038016000 oil screen 15x83mm 0770125015 o-ring 12,5x1,5 nbr 0770020170 o-ring 17,17x1,78 glo 58038007755 stop disk 8,1 x 15 x 0,5 0799060000 tab washer din6799-rs 6,0 58405098000 rubberbuffer 8x17x10 silenc'97
SHIFTING MECHANISM
SHIFTING MECHANISM
ktm 83034005044 shifting shaft cpl. 07 56534013100 tensioning spring 0,8mm 54634008044 sliding plate cpl. 54634014100 return spring 2,2mm '95 54634020000 spring guide 54634050000 stop disk 14x30x1 54632095000 needle sleeve hk 1412 14x20x12 0760142460 radial shaft seal 14x24x6 b 83034031100 shift lever cpl. atv 07 50232050001 steel washer 6,4x17x3 50233041000 pair of washers m 6 nordlock 59009062016 special screw m6x16 ws=8 10.9 0125050003 washer din0125-a 5,3 0985050083 flat head screw din7985-m 5x 8 83034012000 shifting drum atv 83034014000 contact spring 3,6x14mm 83034037000 contact bolt 0625068060 deep groove ball bearing 6806 c3 0625618050 ball bearing 61805 c3 59034015144 ship drum locating cpl. 0012060303 ah screw din6912 m6x30 8.8 77034024044 locking lever cpl. 08 54634052300 sleeve for locking lever 59034023000 detent arm spring 2.3mm 0015050203 hh collar screw m 5x20 ws=8 0349000050 washer din7349-5x15x2 83034120100 shifting rod with lock 77034019000 shifting main l=93mm 05 58038023200 pressure spring 0,9mm 83034001000 shift fork 83034003000 shift fork 83034002000 shift fork 50334018100 shifting roller 6x8x5,2 83011023000 gear-position sensor atv 0770251262 o-ring 25,07x2,62 fpm 75sh 83034045000 abutment 0015050163 hh collar screw m 5x16 ws=8 0760101844 shaft seal ring 10x18x4 bsl v. 59036059000 decompression lever spring 83134043000 lever lock-shaft 0021050003 washer din 9021 a - 5.3 83033008102 reverse gear wheel 07 0472030160 grooved pin din1472 3x16 83033008101 reverse gear axle 07 0471140100 retaining ring din 471 14x1 0405141810 needle bear. 14x18x10 83033027000 stop disk 14,1x24x1 83002097000 bus cable f. reverse gear
TIMING DRIVE
TIMING DRIVE
ktm 59036013000 timing chain 96 rolls 59036001000 timing chain guide racing 59036018000 securing guide racing 59036014000 timing gear 18-t 59036002000 timing chain tensioner 59036003050 gasket timing chain tensioner 59036003000 timingchain tensioner cpl.rac. 59036001050 spacer bushing 6,1x8,2x13,1 0015060203 hh collar screw m 6x20 ws=8 0015050163 hh collar screw m 5x16 ws=8 59036018050 supporting sleeve 5,2x7x10x7,7 0603061001 cu-seal ring din7603-6x10x1 0015060253 hh collar screw m 6x25 ws=8 59036010000 camshaft 590/5521 2000 59036011100 camshaft gear 2003 59036016000 auto decompression shaft 0984080103 ah screw din7984-m 8x10 59036082000 washer 26,7x34x1,3 59036081100 gasket support 0625062014 ball bearing 6201 59036017000 spring for autodecompression 0770291016 o-ring 29,10x1,60 nbr 70 0770020220 o-ring 25,12x1,78 nbr70 0760101844 shaft seal ring 10x18x4 bsl v. 59036013050 rivet link for timing chain 0402031780 needle rol.din5402 nrb 3x17,8 59035055144 water pump wheel cpl. rac.2001 0471100010 circlip din0471-10x1
TRANSMISSION I - MAIN SHAFT
TRANSMISSION I - MAIN SHAFT
ktm 83033001100 main shaft 14t 07 83033005000 idler gear 5.g 23t 07 83033043000 needle bear. 21x25x13 slotted 83033023000 stop disk 22,6x30x1,5 15t 83033003000 sliding gear 3. g. 19t 07 0417025000 circlip sw25 83033004000 idler gear 4.g 21t 07 83033002000 solid gear 2.g 17t 07 83033024000 stop disk 17,2x27,7,x1 0625062035 ball bearing 6203 jr2 c3 0625062054 ball bearing 6205 c3 ntn 0015060083 hh collar screw m 6x8 ws=8
TRANSMISSION II - COUNTERSHAFT
TRANSMISSION II - COUNTERSHAFT
ktm 83133010000 countershaft 08 83033012000 idler gear 2.g. 33t 07 83033042000 needle bear. 22x26x10 slotted 83033041000 needle bear. 22x26x13 slotted 0417025000 circlip sw25 83033014000 sliding gear 4. g. 28t 07 83033033000 distance disk 25x30x0,3 83033032000 distance disk 25x30x0,2 83033022000 stop disk 22,6x30x1,5 18t 83033013000 idler gear 3.g. 30t 07 83033015100 solid gear 5.g. 26t 07 83033018100 idler gear reverse-gear 07 83033017000 sliding sleeve reverse-gear 07 83033025000 stop disk 20,2x31,x1,5 83033044000 needle bear. 22x26x12 83033011000 idler gear 1.g. 35t 07 49032012000 stop disk 17,2x30x1,5 54633014100 spacer bushing 12mm 50033029015 front sprocket 15-t 50033029014 front sprocket 14-t 50033029013 front sprocket 13-t 59033034044 screw 10.9+spring washer 0770020220 o-ring 25,12x1,78 nbr70 0625062036 ball bearing 6203 rsh c3 49030023000 cylindrical roller bearing nj205 0760324571 shaft seal ring 32x45x7 bslnbr
VALVE DRIVE
VALVE DRIVE
ktm 59036030000 intake valve d=35mm 59036031000 exhaust valve d=30mm 59036027000 valve-stem sealing racing 83036028044 valve spring kit (4x) atv 2007 59036033000 valve collet kk 6 h 59036062000 adjustment screw m6x0,75 59036062100 nut m6x0,75 59036056000 rocker arm shaft intake 59036057000 rocker arm shaft exhaust 59036061095 end cap rocker arm shaft 0770191016 o-ring 19,10x1,60 nbr 70 59036060010 shim alu 5,2x10x2 0912050083 shcs din 912 m5x8 59036060144 rocker arm intake cpl. 59036061144 rocker arm exhaust cpl. 59036030010 valve kit 400-525 sx/exc 99-7

Electric

Electric starter
Electric starter
ktm 59040001000 starter motor 59040022258 gear wheel 54633090000 stop disk 17,2x25x1 0471170010 circlip din0471-17x1 59040016000 torque limiter 06 59040028000 bushing pin 0405101310 needle bearing k 10x13x10 02 59040029000 bearing bolt 83032022031 primary gear 31t cpl. 0618301617 needle bearing hk 3016 b 58440026000 free-wheel fwd 332008 bls 59040020175 freewheel gear 0015060203 hh collar screw m 6x20 ws=8 0770250030 o-ring 25,00x3,00 nbr 70 78040002000 brush holder f. starter

Tools

Special tools
Special tools
ktm 56012001000 assy support (without holder) 59029002000 engine holder for racing 2000 59029020000 rivetting tool timing chain 59029005010 mounting sleeve seal ring 51012011000 special circlip plier 59029021044 extractor prim. gear cpl. 58012015095 piston ring compressor d=95mm 6899785 loctite 243 blue 5 ml 15112017000 bushing extractor 15112018000 intern.bear.puller 12-16 mm 15112018100 intern.bear.puller 18-23 mm 15112018200 intern.bear.puller 5-7 mm 59029026006 limit plug gauge f.valve guide 59029035000 mounting ring for inner clutch 59029036000 protection cover f.main shaft 59029033000 extractor for timing gear 59029019000 valve spring lever 58429037037 mounting tool inner ring nj206 59031017200 no description available 58012009000 flywheel extractor 309098 silicon gasket three-bond 51012012000 holding spanner for sprocket 77029072000 spark plug key 250 sx-f 50329050000 vent injektion hydr. clutch 58429059000 loctite 648 green 24ml 59029003100 clutch holder racing 2004 77329034000 wrench f.mixture control screw 59029018000 press punch valve guide 0113080802 engine blocking screw 58030080000 locating screw m8 l=23 83029043000 tps test cable 83112001050 arm f. engine holder cpl.

Servicing my KTM 525 KTM Sportquad USA

Your KTM 525 KTM Sportquad USA well maintained means saving money! We have set up a special page for products that can extend the life of your engine. Products such as brakes, brake discs, air filters and lubricants can be found here! We also have an extensive range of accessories for the KTM 525 KTM Sportquad USA. Do you want to start your upcoming motorcycle ride right? Then take a look at our range of accessories and parts for the maintenance of your motorcycle!

Curious about all products and accessories? View them by clicking the button below. There you will find a complete overview of relevant articles for your KTM 525 KTM Sportquad USA.

KTM 525 KTM Sportquad USA parts KTM 525 KTM Sportquad USA parts
Take a look at our all our parts for the KTM 525 KTM Sportquad USA 2007. In addition to the original Ktm parts, PartsRepublik has also selected the best maintenance parts for your KTM 525 KTM Sportquad USA 2007. Please note, the image of the model may be wrong. Please let us know if this is the case. All of the items below will fit on the KTM 525 KTM Sportquad USA 2007.

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Motor

Electric

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