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All original and replacement parts for your KTM 540 SXS Racing Europe 2004.

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All original and replacement parts for your Ktm.

Take a look at our all our parts for the KTM 540 SXS Racing Europe 2004. In addition to the original Ktm parts, PartsRepublik has also selected the best maintenance parts for your KTM 540 SXS Racing Europe 2004. Please note, the image of the model may be wrong. Please let us know if this is the case. All of the items below will fit on the KTM 540 SXS Racing Europe 2004.

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Drawings with the term "59029035000"

SPECIAL TOOLS 250/450/525 ktm 56012001000 assy support (without holder) 59029002000 engine holder for racing 2000 59029020000 rivetting tool timing chain 59029005010 mounting sleeve seal ring 51012011000 special circlip plier 59029021044 extractor prim. gear cpl. 59829015075 piston r. compressor d=75mm 02 58012015095 piston ring compressor d=95mm 58012015089 piston ring compressor d=89mm 6899785 loctite 243 blue 5 ml 15112017000 bushing extractor 15112018000 intern.bear.puller 12-16 mm 15112018100 intern.bear.puller 18-23 mm 15112018200 intern.bear.puller 5-7 mm 59029026006 limit plug gauge f.valve guide 59029035000 mounting ring for inner clutch 59029036000 protection cover f.main shaft 59029033000 extractor for timing gear 59029019000 valve spring lever 58429037037 mounting tool inner ring nj206 59029034000 wrench fmixture control screw 58012009000 flywheel extractor 309098 silicon gasket three-bond 51012012000 holding spanner for sprocket 59029072000 spark plug wrench 13/16 50329050000 vent injektion hydr. clutch 58429059000 loctite 648 green 24ml 59029003000 clutch holder 59029003100 clutch holder racing 2004

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Motor

AIR FILTER BOX RACING ktm 54806001051 filter wall 03 54806003000 filter box cover 03 54806001052 rear part filter box 03 54806008051 quick release-nipple 03 54806008052 rivet 3,2mm alu 03 54806008050 quick release-spring hanger 50306010000 fender for filter box '98 50306012000 no description available 59006015000A pre-oiled air filter 01 59006016000 filter carrier rac. 2001 50306017000 filter support cpl.2-stroke'98 50306018000 filter support bush 125-380'98 50306019000 no description available 59006026000 caburetor connecting boot 2000 51006027000 hose clamp 50-70mm 0017060203 ejot pt screw k60x20 ws=6 0009050103 special screw m 5,0x10 0021060003 washer din9021-a 6,4 72210079000 bucket
BALANCER SHAFT 250 EXC, 450 ktm 59830057044 balancer shaft w. gearwheel 02 59030057044 balancer shaft cpl. rac. 2001 0625160040 grooved ball bear. tm 16004 c3 0760142460 radial shaft seal 14x24x6 b
CARBURETOR FCRMX-39/41 450/525 ktm 59031001200 carburetor fcr-mx39 tps 03 59431001000 carburetor fcr-mx41 03 59431001200 carburetor fcr-mx41 03 57331027000 carburetor cover 2002 57331080000 bracket plate for thr. cable 57331055000 screw m 5 x 8 57331046000 throttle shaft cpl. 57331046050 coil spring throttle shaft 57331035051 link arm throttle valve cpl. 59031029010 slide stop 03 57331035000 throttle valve cpl. 59031035050 bushing throttle valve 57331035053 gasket plate throttle valve 59031035052 gasket washer throttle valve 59031034600 jet needle keihin obdtr 59031034500 jet needle keihin obdtq 59031034400 jet needle keihin obdtp 590310340VR jet needle keihin obdvr 590310340TM jet needle keihin obdtm 59031034000 jet needle keihin obdtn 59031023200 jet needle keihin obdvt 59031029000 bar clip 57331032000 needle set screw cpl. 59031121000 needle jet fcr-mx 54531623190 main jet 190 keihin 54531623188 main jet 188 keihin 54531623185 main jet 185 keihin 54531623182 main jet 182 keihin 54531623180 main jet 180 keihin 54531623178 main jet 178 keihin 54531623175 main jet 175 keihin 54531623172 main jet 172 keihin 54531623170 main jet 170 keihin 54531607045 idle jet 45 keihin 54531607042 idle jet 42 keihin 54531607040 idle jet 40 keihin 59031051085 starter jet 85 57331007100 idle air jet 100 keihin 57331037200 main air jet 200 keihin 59031017100 adjust screw cpl. fcr-mx 57331085000 buffer plate 57331009000 float cpl. 57331008000 arm pin float 57331075000 hot-starter valve cpl. 57331020000 needle valve cpl. 57331155000 drain screw float chamber 57331060000 cover accelerator pump 57331011000 float chamber cpl. set 59031059000 coil spring 57331048000 starter valve cpl. 57331098000 breath.hose fcr-mx keihin cpl. 57331038100 screw f. cover keihin 57331014000 holding bolt 57331062000 intermediate lever cpl. 57331056000 link lever 57331059000 spring link lever 57331159000 spring intermediate lever 57331038000 carburetor cover 57331087000 washer link lever 57331084000 e-clip 57331061000 rod accelerator pump 58431082100 ydnac-clamp 10173 (16mm) '98 59031040100 no description available 59031040200 no description available 59031040010 o-ring for intake funnel 59031050100 engine breather tube 00 0912050123 ah screw din0912-m 5x12 57331025000 stop screw cpl. fcr-mx 59031077100 tps-sensor fcrmx 180mm 03-05 57331099000 gasket set fcr-mx keihin
CLUTCH ktm 59032000276 outer clutch h. 76-t/20-t 2001 59032002200 inner clutch hub racing 59032011100 lining disc 2mm 04 59032010100 intermediate disc 1mm 2002 59032003200 pressure cap 04 59032005000 clutch spring 2,5x43mm 59032006000 spring retainer 6,2x12x18x3,6 59032054000 push rod 7x188mm 59032007000 half-washer 03 59032017000 supportwasher 25x35x1 0984060252 ah screw din6912 m6x25 0405252910 needle bear k 25x29x10 59032000033 primary gear 33-t 59032061044 output cylinder cpl. 27mm 03 0770300015 o-ring 30,00x1,50 nbr 70 50329050000 vent injektion hydr. clutch 59032066000 piston + o-ring + ball 27mm 54732064000 bleeder screw with cap 0015060353 hh collar screw m 6x35 ws=8 0015060203 hh collar screw m 6x20 ws=8 59032009000 stepped washer 03 59032065000 gasket for slave cylinder 59032004000 driving sleeve d=8,l=31 2002 0993012000 circlip din7993-rw12 54637098200 axial washer as1226 12x26x1 54637097200 axial needle bearing axk 1226 50332054051 pressure piece 125-380 '98 0936181505 hexagon nut din0936-m18x1,5 r. 56532018000 lock washer 59032062000 hollow screw + copper gasket
COOLING SYSTEM 450/525 SX ktm 59035007300 radiator l/s 45.407 03 59035008300 radiator r/s 45.408 03 59035024100 radiator hose l/s rad.-cyl. 03 59035124100 radiator hose r/s rad.-cyl. 03 54435024001 hose id 7,5 per meter 59035125000 radiator hose cyl.head-rad. 03 10001020000 hose clamp gemi 18-29 50231005000 hose clamp ydnac 10119 11mm 0015060123 hh collar screw m 6x12 ws=8 0021060003 washer din9021-a 6,4 41001052000 rubber sleeve d=12mm 55007016001 pvc-hose 7x10 per meter 59035009000 radiat.cap 20,3psi (1,4bar) 03 59035040000 radiatior protection 03
CRANKSHAFT, PISTON 450/525 SX ktm 59030018400 crankshaft 525 sx 2004 59430018000 cranksh. 450 sx str=63,4 03 59030015044 con.rod rep.set 250/520 rac.00 59430015044 con.rod rep.set 450 rac. 03 80030019000 cyl.rollbear.nj206ecp/c3hvc058 59030055000 drive gear 32-t f.balanc.shaft 56030081200 thrust washer 30,5x45x0,30 56030081100 thrust washer 30,7x47x0,15 56030081000 thrust washer 30,5x45x0,10 0888030050 woodruff key din6888-3x5x13 0984060162 ah screw din7984-m 6x16 0760304772 sh.seal ring 30x47x7 bsl viton 59032000033 primary gear 33-t 0912060106 ah screw din0912-m 6x10 10.9 59030029100 hh nur m20x1,5 ws=27 left 6946005 woodruff key 5x6,5 harded 0760142460 radial shaft seal 14x24x6 b 0471250120 circlip din0471-25x1,2 49030021000 collar nut m12x1 r/s 0137120000 spring washer din0137-b12 59030033000 piston pin bolt 20x15,8/12x50 59430033000 piston pin bolt 20x12x45,5 59030074000 circlip c20x1,5 59430074000 circlip 20 x 1,6 59430107000II piston cpl.450 sx d=95 si.2 59430107000I piston cp450 sx d=95 si.1 03 59030007000II piston ii 95mm cpl.forged 2000 59030007000I piston i 95mm cpl. forged 2000 59430031000 oil scraper ring 95/88,5x2,5 58030631000 oil scraper ring 95mm 59030032000 rectangular ring 95/87,2x1,25 59430070000 flywheel mass 03
CYLINDER 250/450 EXC ktm 59830005000 cylinder 75mm 250 racing 2002 59030005000 cylinder 95mm 520 racing 00 59530005000 no description available at the moment 59030035050 cylinder base gasket 0,5mm 59430035000 cylinder base gasket 0,8mm 04 59030023000 dowel sleeve 6x8x11.5 0015060403 hh collar screw m 6x40 ws=8 0015060453 hh collar screw m 6x45 ws=8 0402040980 needle rol.din5402 nrb 4x9,8 0603061001 cu-seal ring din7603-6x10x1 0015060103 hh collar screw m 6x10 ws=8
CYLINDER HEAD ktm 59036020144 cyl head cpl.450/520 03 59436020044 cyl. head cpl. 450/525 sx 04 59836020144 cylinder head cpl. 250 4-st 03 59030036000 cylinder head gasket 95,3 mm 59530036000 cylinder head gasket 89,3 mm 59830036000 cylinder head gasket d=75 02 58036052000 valve cover rear 58036053000 valve cover gasket 0912060551 ah screw din0912-m 6x55 12.9 0015060453 hh collar screw m 6x45 ws=8 0015060753 hh collar screw m 6x75 ws=8 0015060303 hh collar screw m 6x30 sw=8 0015060503 hh collar screw m 6x50 ws=8 59036025044 valve guide intake cpl. 59036026044 valve guide exhaust cpl. 59036044100 intake boot 03 59436044000 intake bood 450sx 03 59030061000 clamp d=56mm b=9mm m4x25 59836039200 exhaust flange cpl.250 4t 2004 59436039000 exhaust flange cpl. 450/525 03 59036041000 gasket exhaust flange 0015060203 hh collar screw m 6x20 ws=8 0603061001 cu-seal ring din7603-6x10x1 0015060163 hh collar screw m 6x16 ws=8 0993012000 circlip din7993-rw12 59030023000 dowel sleeve 6x8x11.5 0603061001 cu-seal ring din7603-6x10x1 59036006090 vent screw m6x10 cpl. 58036065100 cu-seal ring 6 x 10 x 2 59036090000 washer 10,8x18,8x1,5 59035052000 water pump cover racing 2000 59035053000 water pump cover gasket 0,8mm 0912101503 ah screw din 912 m10x150 10.9 59036079000 cyl.head screw m10x158 ws=13 59436079000 cylinder head screw m10x142
ENGINE CASE ktm 59030000144 no description available at the moment 51030026100 dowel 17 x 13 x 12 49030090000 dowel 9,8 x 7 x 10 59030090000 hanger for vent hose 0014060153 hh collar screw m 6x15 ws=8 58030021000 oildrain plug w.mag. m 12x1,5 58038022000 cu-seal ring din7603-12x18x1,5 0908120153 threaded plug din 908 m12x1.5 59030024000 dowel 17 x 19 x 12 58038023300 pressure spring l=25mm d=1mm 58038028000 valve piston d=10mm 59031050100 engine breather tube 00 59030022100 bleeder flange m12x1,5 ws=13 58030080000 locating screw m8 l=23 59030080000 locating screw l=24 2003 59830080000 locating screw m8 l=30,5 02 59830080100 locating screw m8 l=34 02 58030081000 cu-seal ring 8 x 14 x 3 0402025980 needle roller din5402 2,5x9,8 59030019000 oil level glass g 1777 y 58030020000 plug m 24x3 0770191015 o-ring 19,00x3,00 nbr 0402040980 needle rol.din5402 nrb 4x9,8 59030058000S oil jet 100 0985050083 flat head screw din7985-m 5x 8 0015060083 hh collar screw m 6x8 ws=8 59013068000 no description available 59030001090 no description available 0770120020 o-ring 12,00x2,00 nbr 70 59038014000 plug m16x1,5 59038015000 oil screen 11,8x44,5mm 0770090015 o-ring 9x1,5 nbr 0603121830 seal ring din7603 12x18x3 59030025100 gasket for clutch cover 59030039100 eng case gasket ns92-24 59030001000 no description available at the moment 59030047000 no description available 59030060100 no description available 59030060050 bushing f. sprocket cover rac. 0015060203 hh collar screw m 6x20 ws=8 0015060453 hh collar screw m 6x45 ws=8 0015060603 hh collar screw m 6x60 ws=8 0015060303 hh collar screw m 6x30 sw=8 0015060353 hh collar screw m 6x35 ws=8 0015060753 hh collar screw m 6x75 ws=8 50308053000 bush for spoiler 6x11x16x7,5 59030099000 gasket set cpl. racing 2000
Kickstarter ktm 54833070044 kickstarter cpl. '03 59033070044 kickstarter cpl. racing 54610052000 sprocket screw-ah m8x20 ws=6 54633037000 washer 8mm galvanized 0760193070 shaft seal ring 19x30x7 b 59033055000 driving hub 59033051039 kickstarter gear 39-t 0471170010 circlip din0471-17x1 0988172405 shim washer din0988-17x24x0,5 59033053000 intermediate gear 24-t 59033054000 kickstarter spring 59033074000 spring hanger 0015060123 hh collar screw m 6x12 ws=8 59033080000 shim 20x32x1 0471190120 circlip din0471-19x1,2 0405222610 needle bearing k 22x26x10 a 59033069000 bump part 58033031000 stop disk 22,2 x 30 x 1,5 58033028000 ratchet gear spring 1,2 mm 59033052000 ratchet gear kickstarter 0015060203 hh collar screw m 6x20 ws=8 59033050000 kickstarter shaft racing2000
LIBRICATION SYSTEM ktm 59038002000 oil pump shaft 59038011010 oilpump rotor cpl. 10mm g-73r 59038011012 oilpump rotor 12mm g-95r/003 58438001000 oil pump gear 26-t 59038004000 oil pump cover l/s 59038003000 oil pump cover r/s 8mm 0015050163 hh collar screw m 5x16 ws=8 0984050122 ah screw din6912-m 5x12 0015050163 hh collar screw m 5x16 ws=8 59038041000 oil filter cover racing 58038005000 oil filter 59038046000 oil filter 0402251980 needlerol.din5402 nra 2,5x19,8 0402251180 needle roller din5402 2,5x11,8 58038030000 banjo bolt m8 x 1 din7643 59038029000 jet screw '100 0603082121 seal ring cu din7603- 8x12x1 59038035000 oil line steel case-cyl.head 59438035000 oil line 450 '03 59838035000 oil pipe 01 0770400025 o-ring 40,00x2,50 nbr 70 59038017000 plug m20x1,5 ws=13 59038016000 oil screen 15x83mm 0770125015 o-ring 12,5x1,5 nbr 0770020170 o-ring 17,17x1,78 glo 58038007755 stop disk 8,1 x 15 x 0,5 0799060000 tab washer din6799-rs 6,0 58405098000 rubberbuffer 8x17x10 silenc'97
SHIFTING MECHANISM ktm 59034031000 shift lever cpl.racing 2000 0933060165 hh screw din0933-m 6x16 10.9 50232050001 steel washer 6,4x17x3 0760142460 radial shaft seal 14x24x6 b 54632095000 needle sleeve hk 1412 14x20x12 59034002000 shift fork 2./4.gear 2000 59034005044 shift shaft cpl. racing '03 59834003000 shift fork 1./3.gear 2002 59034003000 shift fork 1./3.gear 2000 54634050000 stop disk 14x30x1 54634014100 return spring 2,2mm '95 56534013100 tensioning spring 0,8mm 59034020000 shift rail 11,8x105mm 58038023200 pressure spring 0,9mm 50334018100 shifting roller 6x8x5,2 59034015044 shift loc'ing drum alu cpl.00 54634008044 sliding plate cpl. 0984060302 ah screw din6912 m 6x30 0625618050 ball bearing 61805 c3 54634024144 locking lever cpl '96 0015050203 hh collar screw m 5x20 ws=8 54634052300 sleeve for locking lever 59034023000 detent arm spring 2.3mm 59034019000 shift rail 11,8x89mm 59034001000 shift fork 5./6.gear 2000 59834001000 shift fork 5./6.gear 2002 59034012000 shiftroller 6-gear 59034012044 shiftroller 4-gear 54634020000 spring guide 0349000050 washer din7349-5x15x2 50233041000 pair of washers m 6 nordlock 0985050083 flat head screw din7985-m 5x 8
SILENCER RACING SX ktm 59405079000 silencer 450 sx 03 59405079050 silencer housing cpl. sx 03 59405079009 silencener connect. cap cpl.03 0137060003 spring washer din 137 b - 6 54605069000 bushing 7,5x12x28x7,8 '96 54605068000 exhaust bracket rubber black 54603048100 clip nut m6 0015060303 hh collar screw m 6x30 sw=8 50305016000 ten.spring l=62mm ey.moveable 0011480802 dummy rivet 4,8x 8,0 niro 59005078550 stuff.yarn 550gram l=550mm sx
TRANSMISSION I 450/525 SX ktm 59033001300 main shaft-zb 16-t sx 03 59033032100 spacer bushing 25x30x24,4 0625062035 ball bearing 6203 jr2 c3 59033003046 sliding gear 3/4.g 20/22-t'46 59033002037 solid gear 2.g 18-t '37 56033030000 stop disc 17,2x30x1 0625062054 ball bearing 6205 c3 ntn
TRANSMISSION II 450/525 SX ktm 59033010000 no description available 59033012036 idler gear 2.g 30-t '36 0405222611 needle bear.k 22x26x10 divided 59033031000 stop disc 25,2x32x1,5 0471250120 circlip din0471-25x1,2 59033016026 sliding gear 6.g 21-t '26 59033030000 stop disc 25,2x32x1,5 59033014033 idler gear 4.g 26-t '33 59033013047 idler gear 3.g 28-t '47 59033015029 sliding gear 5.g 23-t '29 59033080000 shim 20x32x1 0405202612 needle bearing k 20x26x12 59033011043 no description available 56033030000 stop disc 17,2x30x1 54633014100 spacer bushing 12mm 50033029015 front sprocket 15-t 50033029014 front sprocket 14-t 50033029013 front sprocket 13-t 59033034044 screw 10.9+spring washer 0770020220 o-ring 25,12x1,78 nbr70 0625062035 ball bearing 6203 jr2 c3 49030023000 cylindrical roller bearing nj205 0760324571 shaft seal ring 32x45x7 bslnbr
VALVE DIRVE 525 SX ktm 59036030000 intake valve d=35mm 59036031000 exhaust valve d=30mm 59036027000 valve-stem sealing racing 59436028044 valve spring conical cpl. 03 59036033000 valve collet kk 6 h 59036062000 adjustment screw m6x0,75 59036062100 nut m6x0,75 59036056000 rocker arm shaft intake 59036057000 rocker arm shaft exhaust 59036061095 end cap rocker arm shaft 0770191016 o-ring 19,10x1,60 nbr 70 59036060010 shim alu 5,2x10x2 0912050083 shcs din 912 m5x8 59036050000 decompression shaft cpl. 0770051016 o-ring 5,10x1,60 nbr 70 59036059000 decompression lever spring 0471080000 circlip din0471- 8x0,8 59036060144 rocker arm intake cpl. 59036061144 rocker arm exhaust cpl.
VALVE DRIVE ktm 59036013000 timing chain 96 rolls 59436013000 timing chain 92 rolls 03 59836013000 timing chain 94 rolls 02 59036001000 timing chain guide racing 59036018000 securing guide racing 59036014000 timing gear 18-t 59036002000 timing chain tensioner 59036003050 gasket timing chain tensioner 59036003000 timingchain tensioner cpl.rac. 59036001050 spacer bushing 6,1x8,2x13,1 0015060203 hh collar screw m 6x20 ws=8 0015050163 hh collar screw m 5x16 ws=8 59036018050 supporting sleeve 5,2x7x10x7,7 0603061001 cu-seal ring din7603-6x10x1 0015060253 hh collar screw m 6x25 ws=8 0015060303 hh collar screw m 6x30 sw=8 59436001050 spacer bushing 0125060003 washer din0125-a 6,4 59036010000 camshaft 590/5521 2000 59836010100 camshaft 250 rac. 2002 59036011100 camshaft gear 2003 59036016000 auto decompression shaft 0912050106 ah screw m5x10 din912 10.9 0984080103 ah screw din7984-m 8x10 59036082000 washer 26,7x34x1,3 59036081100 gasket support 0625062014 ball bearing 6201 59036017000 spring for autodecompression 0770291016 o-ring 29,10x1,60 nbr 70 0770020220 o-ring 25,12x1,78 nbr70 0760101843 shaft seal ring 10x18x4 bsl 59036013050 rivet link for timing chain 59035055144 water pump wheel cpl. rac.2001 0471100010 circlip din0471-10x1 0980050003 hexagon stop nut din0980-m 5

Frame

BRAKE CALIPER FRONT BREMBO ktm 59013015144 no description available at the moment 54613205000 repair kit 28mm 54613206000 repair kit piston 28mm 54613210100 bolt cpl. 6x56 54613212000 retaining plate set brembo 50313030000 brake pads 50313030100 brake pads 54613209044 brake pads 59013030000 brake pad set front sinter03 54513214000 bleeder screw m10x1 54613218000 cup set short 0015080353 hh collar screw m 8x35 ws=10 59013010000 brakeho. front 1235mm 2000 59013011000 brakeho. front 1300mm 2000 42013226000 cu-seal ring din7603-10x16x1 42013026000 cu-seal ring din7603-10x16x1,5 50213025000 hollow screw m10x1x19 6899785 loctite 243 blue 5 ml
BRAKE CALIPER REAR BREMBO ktm 54813080044 brake caliper rr cpl. sx 03 50313081200 repair kit sealing rings 26mm 54813082000 bolt set for brake caliper 03 54813090000 brake pads 54813090100 brake pads 54813090200 brake pads 54813083000 brake piston 26mm 2003 54813018000 retaining spring set 2003 54613218000 cup set short 54813070000 brake hose rear 655mm 03 54813020000 bleeder hollow screw m10x1 42013226000 cu-seal ring din7603-10x16x1
DECAL RACING ktm 50308290000 spoiler decal 04 59408091400 displaceme. sticker 450 sx 04 59008191400 displaceme. sticker 525 sx 04 59408091500 displaceme. sticker 450 mxc 04 59008191500 displaceme. sticker 525 mxc 04 54708191300 displaceme. sticker 250 exc 04 59408091600 displaceme. sticker 450 exc 04 59008191600 displaceme. sticker 525 exc 04
FOOT BRAKE OPERATION ktm 54813060000 foot-brake cylinder sx 2003 54813060100 rear brake cylinder cpl. 2004 54813061000 repair kit piston 13mm sx 03 54813062000 foot-brake cyl. cover sx 03 54813062100 rear brake cyl. cover cpl. 04 54813063000 foot-brake cyl. gasket sx 03 0015060123 hh collar screw m 6x12 ws=8 54813070000 brake hose rear 655mm 03 42013226000 cu-seal ring din7603-10x16x1 54813020100 banjo bolt m10x1x19 black 50311051100 brake light switch rear '98 54813050044 foot brake lever cpl. 03 54813051000 step plate for brake lever 0015050123 hh collar screw m 5x12 ws=8 54603062000 return spring for brakelever 0015060203 hh collar screw m 6x20 ws=8 54813056000 push rod l=28mm 03 0934060003 hex nut din 934 m6 54813055000 swivel head ka6 03 0912100406 ah screw din6912 m10x40 10.9 59001037000 special screw m8x26 ws=10 46030045000 flanged nut m8 ws10 0625060002 deep groove ball bearing skf 6000-2rs1 54630044000 collar nut m10 ws=13 306054 brake fluid dot 4.0
FORKLEGS WP USD 48 ktm 46810340 o-ring 45x2 nbr70 siliconized 48600018 adjuster rebound 40540603 steel ball d3 48600028 spring (1,7) l7,9 48600044 o-ring 6x1,5 nbr70 48600043 o-ring 12x1,5 nbr70 48600019 tube tap d4x25 48600244 outer tube l=577mm d=54/60mm 48600016 round-wire snap ring 48x2 48600245 spacer 50,95x0,85x161,5 48600205S guide sleeve 48x52x12+8mm 48600013 supportwasher 50x57,6x1,5 48600344 oil seal ring 48x57,8x9,5 48600070 snap ring sb58x1,5 acc drawing 48600345 dust stripper d=48 48600236 guide bushing 48x51x12 48600204 du-bus 47x49x20 48600240 inner tube d=48 l=595 2003 48600241S hydr.stop l=200mm d=31,9 cpl 48600092 adjustment tube l=517mm 48600251 pistonrod d=14 l=551 m11x1 48600189 needle 6x42,6 rebound 48600046 o-ring 3x1,5 nbr70 48600033 spring (7,2) 4-23 needle 48600113 washer 32x42x2,5 plastic 48600036 preload bush 42x26,5x2,5 48600037 preload bush 26,5x42x5 48600053 preload bush 26,5x42x1,5 91410011S spring 3,6n/mm set 91410017S spring 4,8n/mm set 91410016S spring 4,6n/mm set 91410015S spring 4,4n/mm set d=5,1mm 91410014S spring 4,2n/mm set d=5,0mm 91410013S spring 4,0n/mm set d=5,0mm 91410012S spring 3,8n/mm set d=4,9mm 48600021 spring retainer 33,5x43x3 48600196S screw sleeve m29,3x1 cpl. 48600239 o-ring 8x1,25 nbr70 siliconized 48600192 rebound spring d=15mm l=34,5mm 48600203 tap 6x45 rebound 35480377 spring (11,7) 1,5-8 valve 48600352 check valve 8x11x0,4 48600351 shim 8x12x0,10 48600350 shim 8x16x0,15 48600346 shim 8x11x0,20 48600215 shim 8x20x0,10 48600214 shim 8x16x0,10 48600062 check valve 8x24x0,1 48600064 shim 6x22x0,10 48600065 shim 6x20x0,10 48600217 shim 6x10x0,25 48600325 shim 6x13x0,10 48600327 shim 6x15x0,1 48600329 shim 6x17x0,10 48600331 shim 6x19x0,10 48600063 shim 6x24x0,10 48600116 shim 6x24x0,10 delta 40540450 shim 6x9,5x0,30 40540400 shim 6x12x0,10 40540401 shim 6x14x0,10 40540402 shim 6x16x0,10 40540403 shim 6x18x0,10 40541383 shim 6x11x0,10 40540414 shim 6x16x0,25 40540415 shim 6x18x0,25 48600060 pistonring 26x28x5 48600042 piston 6,05x27,65x12 rebound 40540486 nut m6x0,5 h6,5 waf10 rebound 48600081 tube 29,3x1x390 d=8,5mm 48600048 o-ring 46x2 nbr70 siliconized yellow 48600237S axle clamp l/s cpl. usd48 04 48600238S axle clamp r/s cpl. usd48 04 0015080303 hh collar screw m 8x30 ws=10 48600163 nut valve m6x0,5 h6,5 waf17 48600202 spring (8,5) l6,5 valve 48600152S1 tap compression cpl. 03 48600061 shim 8x24x0,40 48600047 piston 6x27,8x9 compression 46811499 o-ring 21x2 nbr70 35480320 o-ring 24x2 nbr70 48600152 tap compression 48600190 needle 10x11,6 compression 48600049 o-ring 8x2 nbr70 48600051 round-wire snap ring 12x1 din7993 a2 48600034 adjustment screw slot compression 48600004 copper disc 29,5x33,5x1 48600141 rubber cap 35x10 nbr80 48600211S1 fork oil sae 5 48600075S pre-load adjuster cpl.(1 pc.) 48600076 vent screw m4x8 48600046 o-ring 3x1,5 nbr70 48600075 screw cap m51x1,5 48600073 no description available 48600077 o-ring 26x2 nbr90 46810010 round-wire snap ring 49x1,8 48600072 locking nut m25x1 lh h7 waf32 48600071 carrier ring spring fork R14007 repair-kit gasket 4860 mxma 03
FRAME, SUB FRAME ktm 5940300110096 no description available at the moment 5940300120096 no description available at the moment 5940300130096 no description available at the moment 54606004000 plug 37mm 36111021000 plug 50307012000 adh. foil transp. 80x80 mm 04 71003007000 steering head lock cpl. zadi 42007049000 no description available 59001037000 special screw m8x26 ws=10 0934080003 hexagon nut din0934-m 8 50303089000 angle piece '97 55007016001 pvc-hose 7x10 per meter 59003013000 enginebrac.screw m10x123 ws=13 54310086100 self locking nut m10 cu ws=14 54803094000 frame protection set 03 0014050253 hh collar screw m 5x25 ws=6 54803092060 bush f. frame protection 03 54803092050 blind plug-in nut m5 wn 22a 03 44011076305 cable tie 300/4,8mm black 0015060353 hh collar screw m 6x35 ws=8 59030060050 bushing f. sprocket cover rac. 59003040250 foot peg l/s silver 02 59003041250 foot peg r/s silver 02 54803044000 pin for foot ped 51.5x9.8 mm 54603041000 footrest spring l/s & r/s 0125100003 washer din 125 a 10.5 0094032253 pin din0094-3,2x25 steel 59403002044 sub frame cpl. alu rac.(g3) 03 59403002144 sub frame cpl. alu racing 04 54510052100 sprocket screw-ah m8x26 ws=6 54610052000 sprocket screw-ah m8x20 ws=6 51103053000 chain sliding piece below '97 51103053051 bushing 8,2x10x20 0015080353 hh collar screw m 8x35 ws=10 54310086200 self locking nut m8 10.9 54804067000 chain sliding piece 03 0015080303 hh collar screw m 8x30 ws=10 36003014000 lock washer 8mm
FRONT WHEEL RACING ktm 54809001044 front wheel 1,6x21' excel 03 54809001144 front wheel 1,6x21' did 03 54809001244 front wheel 1,6x21' excel 04 5480901004496 front hub cpl. gold 03 54809011000 bea.spacertube 35x2 l=79,4 03 0625069068 gr.ball bear.6906 ddu2cg23s6nm 0760354771 shaft seal ring 35x47x7 tc 54809012000 spacer bushing f. fr. wheel 50309072230 spoke m4,5x230-15g 21' dde 50309072000 spoke nipple m4,5x0,75 8x21 54809070000 front rim 1,6x21' excel al7 54609070200 front rim 1,6x21' did 54609070100 front rim 1,6x21' excel al4 51009100100 rim lock vm1 (1,60') 50310090050 nut for wheel holder '96 54809060100 brake disc front d=260mm 03 59009062013 special screw m6x13 ws=8 10.9 54809081000 wh spin.fr. d=26 m24x1,5 03 54809082000 spindle screw m24x1,5 ws=27 03 54809081050 plug bushing ws=27 03 55003135000 plug for rim 6899785 loctite 243 blue 5 ml
FUEL TANK, SEAT, COVER ktm 5900711300004 fuel tank cpl. sx 6,5l 03 50307011000 screw seat fastening d=6x23/18 50307014000 tank roller 12x26x12 '98 0015060123 hh collar screw m 6x12 ws=8 59007008044 filler cap cpl. with valve 59007009000 gasket for filler cap high 31007107001 pvc-hose 6x9 mm per meter 51030022000 angle piece 90 degree m10x1 59003001055 suport bushing tankroller 0015060453 hh collar screw m 6x45 ws=8 50307005000 gas cock mikuni on/off 2001 0770130023 o-ring 13,00x2,30 0017060203 ejot pt screw k60x20 ws=6 58031005000 clamp ydnac 10128 12mm 59007016000 fuel hose 7,5x13mm 54807040000 seat black with ktm-logo 03 54807040100 no description available at the moment 54807040050 seat cover black 03 5030815100004 spoiler r/s orange sx 2001 5030815000004 spoiler l/s orange sx 2001 50308052000 bush for spoiler 6x11x16x5 mm 0015060203 hh collar screw m 6x20 ws=8 0017060204 ejot pt screw k60x20 alu ws=6 59029099000 no description available
HANDBRAKE CYLINDER BREMBO ktm 50313001100 handbrake cyl. nat. small 2001 50313003000 handbrake cyl.cover cpl.nature 50313008200 rep.set piston d=11 sx 2001 50313008300 rep.set piston d=11 exc 2001 50313005000 clamp cpl. nature 0015060253 hh collar screw m 6x25 ws=8 50313006100 lever screw cpl. 2001 50313002100 handbrake lever short 2001 50313007100 adjusting screw cpl. exc 2000 50313007000 adjusting screw cpl. sx 2000 50313004000 protection cap hand brake cyl. 58012040150 clamp for mirror '94 59013010000 brakeho. front 1235mm 2000 59013011000 brakeho. front 1300mm 2000 50213025000 hollow screw m10x1x19 42013226000 cu-seal ring din7603-10x16x1 306054 brake fluid dot 4.0
HANDLEBAR, INSTRUMENTS ktm 54802001100 handlebar d=28mm high 04 59002001000 handlebar 28mm high 2000 6899792 no description available 54802013000 twist grip cover renthal 04 59402010000 throttle grip cpl. rac. 04 50311089200 short circuit button 02 54802039000 fixed grip renthal 04 4401107620004 cable tie 200/4,8 mm orange 44011076100 cable tie 100/2,5mm black 50301089000 spacer bushing 6x10x5 59002047000 lever cpl. racing 2000 58412040000 mirror l/s 98 58412041000 mirror r/s 98 58412040050 support for mirror lc4 '98 59002030200 master cylinder cpl. racing 04 59002031000 clutch lever long cpl. 2003 54602031000 clutch lever short cpl. 2003 59002032100 rep.kit piston 9,0mm rac. 2004 59002033000 cover hyd.clutch racing 2000 50302034000 rubber for reservoir '98 59002035000 spring for clutch lever 03 50302036000 oil for hyd.clutch 50ml 50302037000 protect.cap for lever perch'98 50302038000 lever screw cpl. 125-200 '98 50302030150 clamp with pin 2000 59002044000 clamp mirror with pin 0015060203 hh collar screw m 6x20 ws=8 0965040123 flat head screw din0965-m 4x12 59032063100 clutch pipe racing 2003 59411074000 starter control 04 59011074100 start-stop switch 2000 59002094000 decompr. cable racing 2000 59002091300 thr.cable'open-close
MASK, FENDER RACING ktm 5480800701004 start number plate orange 03 54808019000 brake hose guide black 03 0017060204 ejot pt screw k60x20 alu ws=6 0014060153 hh collar screw m 6x15 ws=8 5030800100004 headlight mask exc/egs'99 50211086000 mask rubber ufo wp '95 5030801030004 fender front wide orange 03 59008019000 brake hose guide 2000 54808020000 spacer bushing 03 50208020000 spacer bushing 7x10x7,5 0014060203 hh collar screw m 6x20 ws=8 50308009100 fender brace black '99 50308009050 screw fend.brace m8x9 ws=17 50308009051 nut fender brace m8 ws=17 58412080100 reflector yellow '99 5480801310004 rear part exc orange 04 5480801300004 rear part sx orange 03 50314057050 collar nut m12x1/ws17 h=5mm 54807048000 bushing for seat fastening 03 0015060253 hh collar screw m 6x25 ws=8 50308052000 bush for spoiler 6x11x16x5 mm 0015060163 hh collar screw m 6x16 ws=8 54808015000 number plate carrier short 04 54808015100 no description available 50308052100 bush for fender 6x11x20x5 mm 0017060203 ejot pt screw k60x20 ws=6 58412080000 reflector red 0966050163 oval head screw din0966-m 5x16 40006006000 washer 6mm 58412080050 bracket for reflector 0125050003 washer din0125-a 5,3 0985050003 self locking nut din0985-m 5
MONOSHOCK ktm 0015120556 hh collar screw m12x55 ws=13 1218Y771 no description available at the moment 1218Y772 no description available at the moment
REAR WHEEL RACING ktm 54810001144 rear wheel cpl. 2,15x19' 03 54810001244 rear wheel cpl.2,15x18' did03 54810001344 rear wheel 2,15x18' excel 04 5481001004496 rear hub cpl. gold 03 59010011000 bush. spacer tube 121,5mm 01 0625060058 gr.ball bear.6005 ddu2cg23s6nm 0472047175 circlip din0472-47x1,75 0760324771 shaft seal ring 32x47x7 bsl 54610016000 bushing for hub 50310072207 spoke m5x207-10g 19' dde 50310072195 spoke m5x195-10g 18' dde 58309072000 spoke nipple m5-ta (8x21mm) 54610070100 rear rim 2,15x19' excel al4 54610070300 rear rim 2,15x18' did 54810070000 rear rim 2,15x18' excel al7 54810060000 brake disc rear d=220mm 03 59009062013 special screw m6x13 ws=8 10.9 5831015104530 sprocket 45 t. black 58310151040 rear sprocket 40-t 58310051042 rear sprocket 42-t 58310051038 rear sprocket 38-t 5831015104830 sprocket 48-z. black 58310151050 rear sprocket 50-t 5831015105230 sprocket 52-z. black 54510052100 sprocket screw-ah m8x26 ws=6 54310086200 self locking nut m8 10.9 50310165118 chain 5/8x1/4' mx 50310265114 no description available at the moment 50310265118 no description available at the moment 50310266000 no description available 50310166000 connecting link f. 50310165118 54010100100 rim lock vm3 (2.15') 50310090050 nut for wheel holder '96 55003135000 plug for rim 50210086000 covering cap sfl16 50310085044 wh. spindle re. cpl.265mm 00 50310084000 chain tensioner r/s 2000 50304040000 spec. screw m10x1,25x40 ws=10 58414030000 hh collar nut m10x1,25 ws=13 50310099000 hexagon nut m20x1,5 '98
SWING ARM ktm 59404030044 swingarm cpl. sx racing 04 50304066000 chain guard '97 72210079000 bucket 0015060103 hh collar screw m 6x10 ws=8 54611076100 retain.clamp for brake hose'96 0009050103 special screw m 5,0x10 54804034000 bucket f. shaft seal ring 03 0760253270 radial shaft seal 25x32x7 59404032000 bearing sleeve 17x22x38,7 03 59004031100 needle bearing hk2212v 54603036000 stop disk 22,2x31,7x1 54607066100 chain guide rear '94 54607070144 retaining plate cpl. 0015060163 hh collar screw m 6x16 ws=8 0015060503 hh collar screw m 6x50 ws=8 0015060553 hh collar screw m 6x55 ws=8 50304090044 pivot bearing+bush. pds '99 50329000044 tool bearing mounting pds 50304060100 no description available 54607460000 no description available 20012062055 hollow rivet two parts 0985060003 self lock. nut din0985-m 6 0021060003 washer din9021-a 6,4 54804037000 swingarm bolt m16x1,5 03 54804038000 self lock.nut m16x1,5 ws=19 03
TELESCOPIC FORK WP USD 48 ktm 1418Y748LS fork leg l/s 4860 mxma 48mm 04 1418Y747LS no description available at the moment 1418Y747RS no description available at the moment 1418Y748RS no description available at the moment 0015080353 hh collar screw m 8x35 ws=10 0015080303 hh collar screw m 8x30 ws=10 0912100250 ah screw din6912-m10x25,10.9 0017060203 ejot pt screw k60x20 ws=6 59001132120 bot.trip.cl.cpl x=20mm/d=60mm 50101033100 fork tube l=244 '91 59001034120 top triple clmp x=20mm/d=54mm 54801036000C1 steering head screw m20x1,5 ws_27 59001038200 handlebar clamp d=28mm 2000 59001039100 handlebar support 28mm sc'99 54201081000 tapered roller bearing cpl. 54601084100 o-ring support w. sealing lip 54601184000 stearing head gasket top 59001085100DA clamp for speed cable d=6mm 54201086000 steering head cover 59001092050 special screw m6x12,5 ws=8 5900109400030 fork protect l/s+r/s black 02 6899785 loctite 243 blue 5 ml

Electric

Electric starter ktm 59040001000 starter motor 59040022158 intermediate gear 58-t 03 54633090000 stop disk 17,2x25x1 0471170010 circlip din0471-17x1 0405101316 no description available 59040029000 bearing bolt 59040025000 free wheel hub 0912060106 ah screw din0912-m 6x10 10.9 0618301617 needle bearing hk 3016 b 58440026000 free-wheel fwd 332008 bls 59040020244 free wheel+reduct.g.75-48/15-z 0015060203 hh collar screw m 6x20 ws=8 0770250030 o-ring 25,00x3,00 nbr 70 59040034000 no description available 0015060123 hh collar screw m 6x12 ws=8 0125060003 washer din0125-a 6,4
IGNITION SYSTEM 450/525 SX ktm 59030002500 ignition cover 4k3a 2000 59030040000 ignition cover gasket 0,8mm 59039004100 stator cpl. 4k3a racing 2004 59039005100 flywheel 4k3a racing 2004 59039034000 pulse generator kokusan 4k3-a/b 59039031200 no description available 59039031300 cdi-box 525 sx 04 59039006000 ignitioncoil 'ig5128 59039090100 spark plug connect. vd05eg03 59039093100 spark plug ngk dcpr8e 03 59030002050 support for wire 0084040063 cyl.head screw din0084-m 4x 6a 59039009000 spacer bushing 5,2x7x4,8 2000 44011076100 cable tie 100/2,5mm black 49030090000 dowel 9,8 x 7 x 10 0015060353 hh collar screw m 6x35 ws=8 0015060303 hh collar screw m 6x30 sw=8 0912050253 ah screw din0912-m 5x25 0015050163 hh collar screw m 5x16 ws=8 0014060203 hh collar screw m 6x20 ws=8 0015060163 hh collar screw m 6x16 ws=8

Accessories

ACCESSORIES RACING ktm 59002002000 no description available 5480207900030 hand guard l/s+r/s bla.03 5480207900004 hand grd cpl. l/s+r/s ora.03 6000207900030 no description available at the moment 6000207900004 no description available at the moment 5480808810020 number plate backgr. sx/exc 04 5480808810030 number plate backgr. sx/exc 04 5480808810038 number plate backgr. sx/exc 04 5480808810080 number plate backgr: sx/exc 04 59003090400 skid plate cpl. racing 59003090600 skid plate plastic 59003090350 quick release 03 58314069244 tripmaster switch cpl. 02 58314069200 no description available 58314069350 no description available at the moment 58314068000 battery f. speedom. m.a.e. 02 0963040203 flat head screw din0963-m 4x20 50314068000 tripmaster-switch w. clamp 03 50314068050 clamp for tripmaster-switch 03 0965040125 flat head screw din0966-m 4x20 0017060203 ejot pt screw k60x20 ws=6 0934040003 hexagon nut din0934-m 4

Tools

SPECIAL TOOLS 250/450/525 ktm 56012001000 assy support (without holder) 59029002000 engine holder for racing 2000 59029020000 rivetting tool timing chain 59029005010 mounting sleeve seal ring 51012011000 special circlip plier 59029021044 extractor prim. gear cpl. 59829015075 piston r. compressor d=75mm 02 58012015095 piston ring compressor d=95mm 58012015089 piston ring compressor d=89mm 6899785 loctite 243 blue 5 ml 15112017000 bushing extractor 15112018000 intern.bear.puller 12-16 mm 15112018100 intern.bear.puller 18-23 mm 15112018200 intern.bear.puller 5-7 mm 59029026006 limit plug gauge f.valve guide 59029035000 mounting ring for inner clutch 59029036000 protection cover f.main shaft 59029033000 extractor for timing gear 59029019000 valve spring lever 58429037037 mounting tool inner ring nj206 59029034000 wrench fmixture control screw 58012009000 flywheel extractor 309098 silicon gasket three-bond 51012012000 holding spanner for sprocket 59029072000 spark plug wrench 13/16 50329050000 vent injektion hydr. clutch 58429059000 loctite 648 green 24ml 59029003000 clutch holder 59029003100 clutch holder racing 2004

Other / Not classified

MANIFOLD RACING ktm 59405007100 exhaust pipe 450 sx 04 59405007200 exhaust pipe 450-525 04 59805007000 no description available 50305016000 ten.spring l=62mm ey.moveable 0015080253 hh collar screw m 8x25 ws=10 59405069000 bushing for exhaust support 03 54605068000 exhaust bracket rubber black 54603048000 range change metal nut m8
NEW PARTS 540 SXS CHASSIS ktm 1418Y762 no description available at the moment 1218Y780 no description available at the moment SXS04540100 no description available at the moment SXS04450050 no description available at the moment SXS04540502 no description available at the moment SXS02540507 repair kit SXS02540505 stffing yarn-kit l=560mm 02 SXS02540503 clamp front SXS02540504 no description available at the moment SXS03540700 sxs fuel tank cap 59007009000 gasket for filler cap high 59008191700 displaceme. sticker 540 sxs 04 SXS04540500 factory headers titan sxs 04 SXS02540506 exhaust flange 03 57305016000 exhaust-spring with rubber 02 54813001000 hand brake cylinder cpl. sx 05 54813002000 hand brake lever + spring '05 54813007000 adjusting screw cpl. sx 2005 54813008000 rep.set piston d=10mm sx 05 59501099020 no description available at the moment 50101033100 fork tube l=244 '91 54201081000 tapered roller bearing cpl. 54601084100 o-ring support w. sealing lip 0015080303 hh collar screw m 8x30 ws=10 59501039044 no description available at the moment 0015080253 hh collar screw m 8x25 ws=10 0912100250 ah screw din6912-m10x25,10.9 0912100356 ah screw din6912-m10x35 10.9 0912100456 ah screw din6912-m10x45 10.9
NEW PARTS 540 SXS ENGINE ktm 59439032000 no description available 59039031400 no description available 59032002300 no description available at the moment 59032003300 press. cap w. oil passage 05 SXS04450244 no description available at the moment SXS04450036 gasket for outer clutch cover SXS04450235 outer clutch cover 04 0984060163 ah screw din6912-m 6x16 SXS04530006 engine case cpl. 540 sxs 04 51030026100 dowel 17 x 13 x 12 59030024000 dowel 17 x 19 x 12 58038022000 cu-seal ring din7603-12x18x1,5 58030021000 oildrain plug w.mag. m 12x1,5 SXS04530016 piston cpl. d=100mm 04 SXS03530020 no description available at the moment SXS03530021 no description available SXS03530014 cylinder head gasket d=100 SXS03530010 cylinder d=100mm, l=76mm 58030010000 hose connector m 20 x 1,5 SXS03530012 no description available 59838035000 oil pipe 01 59836013000 timing chain 94 rolls 02 59036010100 camshaft 8/06 59436128044 valve spring set cpl. 04 59436031000 exhaust valve d=30mm titan 03 59436030000 intake valve d=35mm titan 03 60029015000 piston ring compressor cpl. 03

Servicing my KTM 540 SXS Racing Europe

Your KTM 540 SXS Racing Europe well maintained means saving money! We have set up a special page for products that can extend the life of your engine. Products such as brakes, brake discs, air filters and lubricants can be found here! We also have an extensive range of accessories for the KTM 540 SXS Racing Europe. Do you want to start your upcoming motorcycle ride right? Then take a look at our range of accessories and parts for the maintenance of your motorcycle!

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Have a look at the list of all parts available for this motorcycle. This list also includes maintenance items, fluids and accessories. These products cannot be found via the technical drawings, because they are not standard on the engine. Curious about what we can deliver for your motorcycle? Then click on the button below!
Take a look at our all our parts for the KTM 540 SXS Racing Europe 2004. In addition to the original Ktm parts, PartsRepublik has also selected the best maintenance parts for your KTM 540 SXS Racing Europe 2004. Please note, the image of the model may be wrong. Please let us know if this is the case. All of the items below will fit on the KTM 540 SXS Racing Europe 2004.

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